Sandwich the acrylic pieces(1/4" thick) between nice thick beads of silicone and you will not get them out of there.
I think you're willfully missunderstanding the thick beads of silicone part just to boost your out of date argument about glass vs acrylic. Cut glass too long and see how well that's going to work for you trying to get it in there.
Your "right" way is proven wrong all the time, have a look through the archives you will find tons of people using acrylic baffles. Glass works, acrylic works just as well, no need to be a jerk about it.
Maybe you should measure twice and cut once. Or better yet measure three times and cut once.
I will also bet that the broken baffles were window pane glass. Sure acrylic will work, but for how long? Come on guys do it right the first time, Glass to Glass and Acrylic to Acrylic.