Saddle valves and Low pressure to RODI unit

jason2459

Well-known member
This was an eye opener to me. I always thought I had pretty good pressure and was just fine for my common and standard 5 stage RODI unit.

Right around 74psi
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My system has been running like this for years. I do remember it being at one point around 76psi. I use a very easy to use and implement saddle valve to a 1/4" OD feed line to the RODI unit.

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Great so far and over the past 8 years or so I've slowly upgraded the system and also my tank size. Right now I'm using dual 150gpd RO membranes and get something between 200-300gpd.

I'm always looking at ways to up the production rate, reduce the waste water, higher rejection rates etc with out having a 2 to 10 grand commercial unit.

I was also looking at the life of the carbon blocks I'm currently using and I was looking at getting a larger block with 20" x 2.5" housings vs the standard 10"x2.5" housing to handle higher amounts of chlorine removal (or worse chloramines, call your local water department to find out. I call yearly as it can change).

I then ran across The Gapper at Buckeye Hydro
http://www.buckeyehydro.com/the-gapper-light-commercial-ro-system/

I fell in love. 400gpd, 1:1 waste ratio, 98.5-99% rejection, the 20" housings I was looking for anyway, booster pump, autoflush and solenoid system, etc and well under a grand.

Their rep has been tremendously helpful in answering questions on what I'll need. One of the things was the Gapper uses 3/8" tubing vs. 1/4" and they highly recommended against using saddle valves. To paraphrase: the saddle valve is barely ok for standard RO units and terrible choice for the commercial units including the gapper.

So, I went to tap into my copper piping with a T which was very easy using some press to fit fittings. I used some sharkbites from homedepot. (Make sure if your house uses the copper piping for ground like mine does you get ground clamps and jump across. I did up higher then whats in the picture.)

3/4" slip to a T that reduces to 1/2" out the side. Then a angle stop quarter turn valve to the 3/8" tubing needed for the Gapper. It's actually 1/4" ID pex here which is 3/8" OD
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If in doubt get a plumber. ;)

And I was curious just how "bad" that saddle valve is to use... So, I slapped on to the end where that 1/4" pex runs too a john guest type 3/8" micro valve and a 3/8" to 1/4" reducing quick connect union.

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Then I hooked up that same 1/4" tubing going to the saddle valve that was producing around 74psi to that new 3/8" to 1/4" union.

I was expecting maybe a little increase in pressure. But what I got was shocking to me

Close to 20psi increase!
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Summary: Converting from a saddle valve to a T right from my supply water increased the water pressure by close to 20psi

So, if you're using a saddle valve and think you need a booster pump go ahead and swap out that saddle valve and get the right fittings to connect right to the supply line. You may not need that booster pump.

Check to see what the membrane is rated at and talk with a reputable rep to find a good solution.

Thanks again to buckeye hydro for answering my multiple questions so far.
 
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Oh and FYI all prefilters were just replaced a couple weeks ago so the drop from what I remembered around 76psi to 74psi seen above could just be fluctuations in supply pressure or as explained to me the little needle in the saddle valve could be getting scale build up.
 
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Interesting.. Pressure should have stayed the same but flow rate would potentially increase..
Somehow the saddle valve was acting as a pressure regulator of sorts or something else was going on.. The pressure "should" be consistent regardless of orifice size..

Or are you showing/reading pressure with the system running/producing water?

That would explain everything.. But with it "off (closed system)" the pressure "should" have been the same no matter if you use a saddle valve or not..
 
Yes, good point. That is with the system running and water flowing through all stages.

Ok.. That explains it.. Pressure did NOT change. (and it shouldn't)...
But its able to maintain that higher pressure better when the system is open..

Same thing happens when my wife is doing dishes or washing clothes when I'm making water..
 
Ok.. That explains it.. Pressure did NOT change. (and it shouldn't)...
But its able to maintain that higher pressure better when the system is open..

Well, however you define it, pressure at the RO when running was able to be increased as measured by the pressure gauge when not going through the saddle valve. So, yes to your point previous the saddle valve was restricting the flow.
 
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Pretty sure saddle valves have been banned for use by many states plumbing codes for years now anyways so good that you removed it anyways..
They are prone to leaking/failure..
 
Pretty sure saddle valves have been banned for use by many states plumbing codes for years now anyways so good that you removed it anyways..
They are prone to leaking/failure..

Good to know. I hate plumbing and don't keep up with it's code like I do electrical work. I really hate plumbing.

Did I say I hate to do plumbing?

I was just really surprised at how much the saddle valve was restricting the RODI unit. I saw on buckeye hydro's website they recommended against them especially if needing a booster pump or their commercial units. Doing this really made me realize how true their recommendation is and glad their Rep pushed against using a 3/8" saddle valve which led me to do this.
 
Seems like you really enjoy plumbing though :)

I think this was the first time I've ever done anything related to plumbing and didn't have to run to the store in the middle of working on it for a missing fitting or something. I think it did help that the previous two nights I pre-connected all the fittings, measurements, and planning on where to cut etc. Which is good as I did have to pick up a 3/4" deburring tool for the copper as I only had a 1/2" one. Then waited to do the actual work when the stores were still open.
 
I thought half the fun of plumbing was getting to take a break half way to go to the store again..
But hey.. Whatever works for you "planner J" :)
 
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