<a href=showthread.php?s=&postid=8121669#post8121669 target=_blank>Originally posted</a> by pulse13
The short lifespan of 5mm LEDs is due to heat build up, since heat can only be dissipated by the wire leads and epoxy housing. Also the epoxy is degraded by light, like many plastics, especially in those LEDs with shorter wavelengths like blue and white LEDs. High power LEDs are designed to be used with a heat sink to pull the heat away and they usually have a silicone based encapsulant rather than epoxy.
Heres an article that explains it:
http://www.compoundsemiconductor.net/articles/magazine/8/1/4/1
Pulse13 The article you reference was very informative and certainly sheds some light on how far the industry is willing to go to sell a lie and very supportive of your statement; However the article is dated January 2002 That being said I did a search on LED on the same site I came across this little gem.
Product Release
http://compoundsemiconductor.net/press/12433
New silicones for LED makers from Dow Corning
Date announced: 24 May 2006.
Dow Corning’s newest products include three new LED-protecting encapsulants â€"œ DOW CORNING® EG-6301, DOW CORNING® OE-6336, and DOW CORNING® JCR 6175 â€"œ and a breakthrough new resin:
“As new designs call for brighter, hotter and longer-lasting LEDs, and manufacturers adopt high-temperature lead-free assembly processes, we’re seeing more and more companies turn to the power of silicone in applications where epoxies or COCs (cyclo olefin copolymers) were once the materials of choice,†said Tom Cook, global industry executive director, Dow Corning.
“Silicones are ideally matched to the demands of LED manufacturing â€"œ they offer exceptional reliability due to their initial high light transmittance and optical clarity is retained because the materials resist the effects of high temperatures and short-wavelength exposures. In addition, the silicones can be formulated to adhere to a multitude of substrates, giving users wide latitude when it comes to creating new device designs.
This article basically backs everything you brought to light i.e. Overheating, Light degradation, lower wavelengths damaging overall life of bulb ect. I am hopefully optimistic that the LED manufactures will make the switch to silicone.
And welcome any relevant information- As I have much to learn
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