Step-by-Step: Drilling Holes in Your Glass Tank for Bulkheads

<a href=showthread.php?s=&postid=7258417#post7258417 target=_blank>Originally posted</a> by Sohal11
Dan...on page 12 from your picture, I see that you have a double-Wye fitting. I have been looking for that one and couldn't find it anywhere. Can you tell me where you get them? Thnks.


Lowe's and Home Depot both carry them. They start at 1.5".
 
Hey,

just wanted to let you guys know, i'm in the middle of cutting three holes in my bathroom mirror for a wallmount faucet. Not exactly like an aquarium tank, but similar. This thread really helped. I picked up a carbide tipped hole saw bit at menards, but they had one at lowe's also. supposed to be for fiberglass, ceramic, tiles, etc. didn't specifically say for glass, but it worked. I have practiced on some mirror 12in x 12in tiles, and made a few decent holes in some 1/8in glass. I'm assuming 1/4in glass will take a lot longer but also be less likely to break as I get through it... right?

the hole saw bit i got actually had a pilot hole in the center so once i get through the center, i should be able to turn it around and get it lined up almost perfectly. does take longer because you have to drill the pilot first, and also, the carbide doesn't work nearly as quickly as the diamond bit. if i had the time, i'm sure i would have ordered one as well, but i really didn't.

Anyway, thought you guys might be interested in knowing others are helped with this. They wanted $40 a hole at the glass shop, and another would only make 3/4in or 2in holes, weird...

I think i'm going to try cutting from both sides after reading through all 14 pages of this thread today.

thanks for the help.
 
orangezero
i have seen thous bits at lows i don't think i wood try it on a tank.but i could be wrong.if some one does let us know.right now i wood stick with the bits made for glass
 
Has anyone tried drilling the back of a bowfront? If so how can you accomplish this since you cannot lay it flat to create the water dam.
 
i have drilled 3 holes now 1 3/4 each all in the sides with tank standing up right one 90 gal with water and fish in it all with same bit
 
I have a 8ft long and 30in high tank. Is it possible to drill 4 holes for a closed loop in the back glass. The tank is 1/2" glass but nicely braced on the top and bottom.
I don't want to jeopardize the tank.
Maybe if I glued a second panel of glass on the back?
 
<a href=showthread.php?s=&postid=7276096#post7276096 target=_blank>Originally posted</a> by Tank102a
I have a 8ft long and 30in high tank. Is it possible to drill 4 holes for a closed loop in the back glass. The tank is 1/2" glass but nicely braced on the top and bottom.
I don't want to jeopardize the tank.
Maybe if I glued a second panel of glass on the back?

I think you'd be fine with four holes in the back panel IMO. And I don't think it would be necessary to glue a second panel to the back, I couldn't see that really doing much. I drilled 6 holes in the back of my 4' tank with no problems.

OceanMotions4Way.jpg
 
I drilled 1 7/8", 2 9/16" & 3 3/16" for overflow and closed loop in my 300, which has 5/8" glass and my 130, which has 1/2 inch glass. These are on both ends as I will build an island of live rock for sps viewable from both sides.
 
I forgot to add that these were drilled in an upright position with my wife or one of my two children squirting water on the hole saw every few seconds. Let the drill and hole saw do the final cutting at the end with very little pressure to reduce any chipping when the saw breaks through.
 
FWIW...
What I used as a backstop (if you will) for my drilling thru was a piece of 2" thick styrofoam. I took a small square about 6" or so and held that in place behind/below where I was going to drill and propped/wedged it in place with a piece of 2X4 with another piece of styrofoam on the other end. (You are only holding the foam in place, no excessive forces are needed or suggested) Wedged in and well supported, I had almost zero chipping on the cut-through. Gentle drill pressure, letting the bit all do the work of course. I used the "plumbers putty dam" method for cooling water.
HTH
 
I'll try to post some pics of the aquarium later today.
Does anybody know wide the intake and returns are on
the oceanmotions 4way?
 
I just plumbed mine last night. The 4 way is 1.5" in and 1" out. Paul @ OM can do custom work though if you need a different size.
 
sorry I was looking more of a cheat sheet for the 4way, and maybe some inspiration.:D What would be my best option for the returns? I know that the have a couple options for the return order. Any suggestions?
 
The best way that Paul @ OM recommends can be found here . If you can follow that you will get awsome flow in your tank. I couldn't follow that exactly because I don't have the bottom front CL outputs. My CL will blow straight down behind the rocks and that straight forward thru the rocks to the front of the tank. If you're seriously considering an OM talk to Paul, he's very easy to talk to. How big is your tank going to be?
 
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