I really like your sump design. Nice job.
A couple of thoughts and questions though:
If you wanted more space, it seems like you could eliminate 2 of the baffles between the tank drain section and the skimmer section. Keep the baffle that has the teeth and I think that would be enough to eliminate bubbles.
Why do you have a bulkhead in the tank drain section?
What will be the distance between the baffles?
What will be the width of the return section? The larger the section the less evaporation swing.
In the 4th pic, you may want to shorten the height of the baffle (in green) leading into the refugium area. This will help water to flow better through the refugium area.
Lastly, what software did you use to create your drawings?
Miles