I have a 120gallon non-drilled tank and after it was running I came to the same conclusion you did.. deciding to go with a sump.
Let me just jump ahead and say you will ultimately be MUCH more happy with a drilled tank. So before you go spending money on plumbing piping and all that good stuff, how badly do you want to upgrade your tank? Because now might be the right time before you spend money on overflow boxes and all that jazz.
I wanted a sump as well so I bought 2 overflow boxes (lifereef I believe) about $80 each, they are fantastic as far as overflow boxes are concerned. My only gripe is there is ALWAYS a risk of flood with any hang on back overflow boxes and I *never* feel comfortable going on any vacation or away for the weekend because of possibly them breaking suction.
Now I'm about to upgrade tanks to a drilled RR tank and I should have just done this from the beginning.
I would NEVER recommend 2 pumps one sucking over the tank to sump and the other pumping back up to the tank from the sump. You can never match gallons per hour on two pumps to make them remain equal.
The reason the overflow box with a single return pump works is that the pump in the sump pushes water up to the tank and causes the water to overflow into that hang on back overflow box.. so as long as your return pump is not pushing more gallons per hour, than the overflow box can handle.. you're fine.
I again want to recommend upgrading to a reef ready drilled tank and doing it right like I should have!
