10/25
I'm slowly but sure getting everything transferred over to the elite. The fifth PC4 is currently running basic functions while the other systems are switched over. I hope to have the electrical done by the end of the weekend (minus the battery backups which won't be here for two weeks).
10/27
I started off today with a piece of plywood.
I cut some black velvet and wrapped it around. After stapling it in place, I trimmed it as sloppy as straight scissors would allow, then I screwed metal plates in each corner. These plates are part of a set for magnetic cabinet door fasteners.
It doesn't matter how sloppy the back was because this is the side you will see.
I missed a few photo opportunities because I got in a groove... but I screwed in the magnetic stops for all four corners, top and bottom. This piece is now easily removable but stays right where I want it. Most importantly, it can slide to the right a little if I need an extra 1/4" for the battery backups. I cut a sheet of acrylic and screwed it to the velvet board where I wanted my vortech WES drivers to go and then lined the acrylic with velcro. The backs of the vortechs got velcro as well and were mounted on the board and test fitted. Around this time, I also moved up my ATO from the ground and mounted those two white power strips behind the PC4 modules on the wall vertically. These strips are for the bank of heaters and for the vortechs and plug into the PC4s.
Next up was the power supplies for the vortechs which I routed to the left and mounted to the back of the board. I also moved up the CO2 PH controller for the calcium reactor. It took me a few days to get together a game plan on how to use the five PC4 modules (power strips) because only three will be on battery backups and each module has two relay-controlled outlets and two solid state triac switches. The triac switches can't be used for devices which pull too low of a current because they may stick on or too high of a current because they may burn out. As I ran the devices, each one was plugged into a predetermined outlet.
Wires were adding up quickly once I got to BUS cables. I tried routing them externally but was unhappy with the messy appearance so I wound up drilling slots behind each of the modules. As I plugged in cables, I folded them behind the module and routed them through the slots to wherever they needed to go.
This is the semi-complete product. The thing sitting next to the PH controller is a Trednet wifi adapter which works with the net module to put system data to my phone.
I took another picture to show the whole thing with the dosing pumps. To the left of the electrical area, you can see that all of the PC4 plugs are just going to a power strip. They will be plugged into the battery backups which will sit there, including the ones which won't actually be on batteries because they can make use of the surge protected non-battery outlets.
I'm extremely happy with the way this has all turned out. I should have an RKE compatible temperature probe tomorrow (or I guess today.. it's 5am) and will switch the remaining few components over to the new systems. I still have the heaters, skimmer pump and a few other things running off of a power strip.