I have 2-6105's running right now, as well as a Vortech MP40w Im trying out again.
Size/appearance: The in tank size of the Vortech is about half the length of the Tunze 6105, with the width being similar. Overall length inside and out is also very similar, with the Tunze being slightly longer. The Tunzes are easily tucked in the back corners and pointed towards the tank, where the Vortech needs to be more in the center of the sides to operate best. The Tunze 6105 cords stick out a bit far on the pump, but are not too noticeable in the back, they can also be ziptied to the magnet to reduce appearance. The Vortechs are obviously not in the tank, but can be seen on the outside.
Build/Quality: Both are built very well, and I consider them both high quality pumps. The "C"-clip(weak point on early nanostreams)is very solid on the Tunze, and holds the pump securely. The impeller housing also fits on ALOT better then the Nanos did, it feels alot more solid. The Vortech also has a great build, with no flimsy parts, and everything locks tightly together.
Flow: Out of the box, the Vortech has a much wider flow than the 6105's narrow, longer stream. It is gentle, and moves the whole 2 feet of my tank. The 6105 is a bit more powerful and narrow, but would need to point away from coral. I put 2 of the 6205 housings on my streams, and, as SJM pointed out above- they greatly widen the flow-although these cost an additional $50 each. With those housings on, the flow is very comparable to the Vortech. The undertow is visible with both pumps, more so with the wider flow.
Noise: This is one of my high priority areas- I have a very quiet system due to a basemant sump. I was suprised at how loud the 6105s were out of the box. One quieted down within a few weeks, and one went to Roger(Tunze) who relaced the pump due to a burr. After the other quieted down, I still don't find it as quiet as the older streams, but in the tolerable range. I ended up adding felt to the bumpers(pads on magnet) to reduce vibration, which helped.
Ive always found Vortechs to be "loud", I tried this third one to see if it had improved over previous ones. So far, this current one, although only running several days, sounds similar to the past ones. The noise is a whirring from the dry side(motor)-Being out of the water, this is unavoidable. This noise would very easily blend into an average setup, or if you do not have sensitive hearing/or dont mind a little noise.
**Again, I am not the norm when it comes to noise. I have AMAZING hearing, and all my equipment is in the cellar. I even find the fans on my Powermodule to be borderline annoying, and those are described as near silent.
I dont feel like touching on price, that is eaily researched. I cannot comment fairly on controllability since I am only using one Vortech.