Thanks folks. This has been a real education. So apparently Velocity/Sequence are ok. I've learned a few things...
1) My objectives are bad and my plumbing plan needs modification.
2) Or I need to accept a somewhat lower flow rate
3) Velocity/Sequence pump (T2 & T3 - as state above) work fine in my application.
4) I have to get into really big pumps (like the largest Sequence) to be able to give me the flow I originally wanted.
Came to these conclusions playing with a downloaded spreadsheet version of the Head Loss Calculator. What a cool tool that spreadsheet is. I'll be forever it the debt of its authours - Sanjay Joshi, Nathan Paden, and Shane Graber. What a service they did when they wrote that! Anyway...
When I look at the additional watts required to pump this water through my plumbing - using that spreadsheet - it becomes really clear that my design is pushing the water too fast when I achieve flows at (or exceeding) 600 GPH. If I back off my requirement to say 350-450 GPH (which is arguably sufficient) I can use much, much more efficient pumps using much, much less energy. Getting up to 600+ GPH pushes my water velocity up to 6 (or even 7) feet per second. The spreadsheet clearly shows that efficiency plummets when you begin to exceed 4 feet per second. In fact the article that documents the spreadsheet, on
www.advancedaquarist.com, clearly documents this phenomenon.
Now I could move from 3/4" to 1" PVC. But the Pentair parts are all 3/4", and the plumbing is as much as built. I've got more money in bulkheads (6!), strainers, unions, valves, and misc. 3/4" PVC then I'll spend on a pump. So I'm kinda saddled with 3/4" now.
Hindsight is golden.
If I just drop my expected flow requirements down to say 450 GPH, all kind of pumps appear to work. Even the Velocity/Sequence T2!
But I've still got one problem - I don't know (for sure) how to factor the pressure of my Ocean Clear filter and my CO2 diffuser.
So I've just been adding an additional 5 feet of static head pressure in the spreadsheet's inputs, in hope that that will cover it. When I do that, the Sequence/Velocity T3 seems to hit the sweet spot. And it still performs OK (but not great) if I assume a whopping 8 additional feet of static head pressure from the filter and diffuser. And if I assume a just 1 foot additional static pressure from these devices, then the velocity spikes, and it becomes clear that I would have been better off with a T2 instead.
So, until I can figure out how much pressure my filter and diffuser introduce, I can't know whether I need a T2 or a T3. Any ideas?