weld-on ?

What Kind of material are you building it with :-P
On a guess acrylic in which case weld on 16 is what you need. Works great too, I just fixed a fairly destroyed Aqaufuge from CPR and is holding up great. A little goes a very long way. Oh and I got mine at Great Lakes Plastic Co Inc in buffalo, just FYI have fun with the build
 
it would be acrylic to acrlic the for the overflow box then to glass ( back of the tank)

ill proble just order it from mcmaster carr we have a work acount and if i order by noon ill have it tomarrow.
 
I'm no expert on the subject,but you might want to consider weld on 3 or 4 over the 16.

16 is thick,dries in about 1sec its better for repairs or gaps.Ime ,it can literally dry coming out of the tube.

3 is thinner gives minutes to work with and 4 has a few hrs before it starts to set,makes it easier to work out airbubbles.
FWIW- you can disolve small pieces of acrylic shavings/chips to 3 or 4 and basically make weldon 16.
 
Siicone wont bond acylic to acrylic very well if at all ,best bet is weldon.Weldon wont bond glass to acrylic,best to use silicone for that.Sucks that you have to buy to seperate products for a simple overflow box but ,its the only sure way I know of.
 
GREAT thanks weld-on is on order will be here tomarrow.

now how far down from the top of the tank do i make the overflow box?
 
Which variety of weld-on did you get? Technique for 3 or 4 will be pretty different from 16.

3 and 4 are very thin and basically require you to assemble the joint "dry" and then wick the solvent in place. Meanwhile, with 16, you generally apply it to the joint, then assemble. I would agree with Steve that 3 or 4 are preferrable for new construction but they require good prep (i.e. the edges you are joining have to be dead flat and true, not rough saw cut edges) and the technique is not intuitive.

Positioning of the box is gonna depend on your overall design - how big is the tank? How big is the box? What's your flow rate like?
 
I bought weld on 3 it will work out fine im sure the tank is 120 gallon and 48 long 24 deep so was think the box would be 12 long by 4 deep and 4 tal? Does that sound good

Im hewing beananimals design for overflow
 
Yeah, 3 is fine. Just make sure your edges are high quality. Ideally flattened via router. Even a really good saw cut will be a little on the rough side.

How thick is the acrylic? 3 will wick in to thin stuff no problem, but if it is substantial you have to provide a gap for it to wick in to, and then close the gap before it cures. Search for the "pins method" to get some ideas. Though on smaller work like overflow boxes you can just do it all by hand once you get used to it.
 
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