275g Tank (375g system) from CGI to real life ambition

jpsika08

New member
When younger I had my share of freshwater tanks and loved every bit of the hobby, though, always dreaming of owning a saltwater tank someday; puberty came in and had to deal with girlfriends, partying and all sort of distracting things that took me away from the fish world for quite some time.

Time passed, I got married, produced kids and finally established; this is when the little saltwater bug began appearing again, so six months ago I bought a black shiny Red Sea Max 250 saltwater tank (64 gallons total system), great plug-n-play, but after changing lights, replaced skimmer, add powerheads, put in a chiller and all sort of add-ons, the plug n play was no more.

So, recently I sold my RSM250 and decided to take the leap into a larger tank (at least large comparable to the RSM250). So, before I began planning equipment and all the systems requirements I decided to sketch it up in 3DSMax and step-by-step the project began taking shape, also I had my share of reading through all the wonderful and incredible projects here at RC and took many ideas from them (BTW Thank you :)).

So, after that long story, I will begin by showing you the complete project, first, in render mode and then, the real project as it goes.

First off the Tank statistics:

Dimensions:
Made out of: Glass
Thickness: 1/2"
DT: 72" x 34" x 26" (275g)
Sump: 48"x10"x18" (40 gal)
Fuge: 48"x16"x18" (60g)

Total system: 375 gallons

Plumbing and overflow and water connectivity:
- Internal coast to coast overflow system.
- BeanAnimal siphon system
- Hayward Bulkheads
- All plumbing has 1.5" tubing.

Rock and Sand:
205 Pounds of Marco Rocks
200 Aragonite sand

Lightning:
3x LumenMax Elite Reflectors with Hamilton M80 HQI Metal Halide Ballasts and Radium 20k Bulbs
2x VHO 72" Retrofit kit with IceCap 660 Ballast.
2x Neptune Systems Lunar Sim (3LED/each) Total 6 LEDS with real moon cycles.

Skimmer:
Super Reef Octopus XP-5000 External Skimmer

Pumps:
1x Reeflo Dart Gold for Return
1x PanWorld 100PX-X for Skimmer and Fuge feed.
1x Vortech MP60w Powerheads (When released)

Controller / Monitor:
Neptune systems APEX controller

RO/DI unit:
Vertex Puratek 100GPD RO/DI system w/booster pump.



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Cabinet:
All cabinet was made out of cypress wood.
Most of the cabinet's wood planks dimensions are 4x2 inches.
Because I live within an earthquake area, to hold the cabinet together I used screws instead of nails.
Once finished it was completely painted with G77 Epoxy for water protection and then painted white for visual purposes.

Render Mode:

1. Lower part of the cabinet 2x2 and 4x2 planks used:
Cabinet-Render01.jpg


2. Support columns are 4x2:
Cabinet-Render02.jpg


3. Upper part of the cabinet and middle section completed:
Cabinet-Render03.jpg


4. Added lateral sections to hold skimmer and electronics:
Cabinet-Render04.jpg


5. Completed floor for the whole cabinet as well as right compairtment with wall dividing from rest so electronics can be kept safely without salt or water damage:
Cabinet-Render05.jpg


6. Finished cabinet with lateral sections, the green glasses on each side are sandblasted for visual purposes, also, these will be removable for skimmer maintenance:
Cabinet-Render06.jpg


7. Lots of access for easy maintenance:
Cabinet-Render07.jpg
 
Real Mode: (Sorry for the bad qual. pictures, used my iphone for the majority of them).

1. Planks Ready:
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2. Making a quick layout:
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3. Big screws for ultimate support:
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4. Assembling the middle section:
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5.Began building the lateral sections:
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6. Painted cabinet, the outer section has a glossy finish:
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7. Now the challenging part, moving in the cabinet (As you can appreciate, someone had to take the pictures :D)
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8. Screwing lateral sections to middle section and finished cabinet in position:
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Display Tank
The DT is made of glass, really can't say I like acrylic (I have two small children as stated before).
Sadly in my country there is no starfire yet so the tank is made out of normal 1/2" glass.
I have decided to go with a coast to coast overflow and BeanAnimal's system for siphon/Return.

Render Mode:

Display Tank:
Tank-Render01.jpg

Tank-Render02.jpg

Tank-Render03.jpg

Tank-Render04.jpg



Real Mode:
Measuring the tank back wall holes for siphon and return:
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Almost finished tank:
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The really tough challenge, carrying the tank three floors, but hey, somebody had to take the pictures :D
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And the tank in its resting place:
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Lightning

Maybe this was the toughest part when deciding which way to go.

I basically studied all possible lights out there, LEDS, T5 or/and MH.

I really was inclined of going with a LED fixture but prices are still really high.

Render Mode

The Aluminum cage:
Canopy-Render-01.jpg

Canopy-Render-02.jpg

Canopy-Render-03.jpg

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I left two possible accesses to the tank
1. Front opening compartment, for feeding, front window cleaning, and all basic needs.
Canopy-Render-10.jpg


2. The full maintance access:
Canopy-Render-11.jpg


Lights displacement layout:
Canopy-Render-12.jpg


Middle reflectors (3) LumenMax Elite with Radium Bulbs
Outter tubes: VHO lights
Black middle moonlights (6) Neptune Systems Lunar Sims.

Real Mode

Christmas (Without being in December :D)
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I installed a total of 14 fans
6 on top which pull out the air from inside the tank
8 four on each side which push air inside.
 
Completed tank with Canopy (Still missing the Sump and lots of other things on the list: (For these pictures I used my Nikon D300, quality is now better :))

RENDER MODE
CompletedTank.jpg


REAL MODE
Tank_Perspective-A.jpg

Tank_Perspective-B.jpg

Tank_Perspective-C.jpg

Tank_Perspective-D.jpg


Testing out the lights with the controller:
Canopy_IPadControl.jpg

Canopy_LightsUP-Perspective.jpg

Canopy_LightUP.jpg

Canopy_FanLightUP.jpg
 
RO/DI System:
I began installing the RO/DI unit, still missing the water canisters which will hold RODI water and Saltmixed water:

My Vertex Puratek system came in a great shape and quality seems good (First ever RO/DI system I owned)
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Installation was really quick:
RODI-B.jpg

RODI-C.jpg

RODI-A.jpg

RODI-D.jpg


And here some pictures which I intendt to keep uploading as I go...

Installed a total of 12 Electric connectors inside the cabinet, each connection goes into a different plugin in the Neptune EB8 module so I can have a complete control.
Cabinet_PicA.jpg


My skimmer in position just begging me to install the sump :)
Cabinet_PicB.jpg

Cabinet_PicC.jpg


So, maybe this week I will begin rockscaping, all my rock has already arrived as well as the sand.
 
Sorry for the 12 long posts and picture intensive, it has been 3 months since I began this project and until today I organized all the pics, renders so I could upload and begin my thread :o

Thank you for reading out and hope to receive feedback so I can improve my project :D
 
What a fantastic looking cabinet. Everything looks clean, well thought out and well put together. Keep the pics coming!


Scott
 
Thank you Dennis and Scott,

Dennis,
I applied an automotive primer base treatment to close all the wood's pores and then applied white glossy automotive paint, this is basically why it shines so much :)

The reason I used white was because I wanted the DT colors (Fish/Corals, etc) to be the center of attention without the cabinet compete against it.
 
Question about the aluminum cage you built for the light canopy. Did you coat the frame to prevent corrosion?


Scott
 
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