I’ve looked into this as well Carl as I have been thinking about going with T-5s over my 180 if I move away from the LEDs that are on it now. From what I’ve learned most 72” fixtures are going to be 2 banks of 36” T-5s which are actually 34” in length. The 60” are listed as 57.6”. You end up with 78 watts per 6 foot length with the 36” versus 80 watts with the 60”. So, you get more wattage but less linier coverage. Hence I think staggering is the only way to go. Otherwise with the 60” bulbs you have 7.2” on each side that are not lit well (72”-57.6”= 14.4/2=7.2). Additionally, and I’d be interested in every one else’s opinion, I don’t think you get much light out of the first ½ - 1” end of a T-5. From what you wrote you know about the Ice Cap ballasts over driving bulbs. IC 430s will run 2 T-5 bulbs of any length and the 660 will run 3 T-5 bulbs of any length (this is directly from the manufacture). I’m currently using a couple of 430s to overdrive 4 bulbs on my 90 gallon tank but have nothing to compare it to as if it is worth it. From my reading I’ve been surprised that many folks, including the Grim Reefer does not really advocate going with the Ice Caps.
Wayne, I’d love to take a look at you set up sometime as well.