Lets say I do get a 220 instead of a 180 and the bottom 6" or so does not have crazy flow, he can just avoid it. Even in 24" tall tank this can be done, like my current reef tank. In an 8x18 or 20" tall tank which seems to be more popular these days it would be more difficult. Having gentle spots in the tank is not going to be death, that seems a little excessive. If you can't have gentle current towards the bottom then a sandbed is also not compatible with these fish and then you start bordering on them not being reef safe (i know they are from the surge zones not reef). Granted compared to the achilles the chevron is like a goldfish for care but I've had him since 2007/2008, so I plan on having these fish for at least 2 decades hopefully more.
When I initially had the AT I had him in my frag tank just for a couple of weeks since it has lots of live rock and algae, this was a 30g (48x18x8) he did not pace, but rather cruised took different routes around the rock, slid under some really tight spots ect. He is now in the bare 55g which just has a few pvc pipes for hiding. While I have seen these fish for about 10 years, this is the first time I've had a chance to observe one long term. Starting with a healthy fish that has been properly QT, medicated and eating a variety of foods.
For flow I plan on at least 3 WP40's which not only push 3400gph each but create a very balanced wave. Also additional tunze powerheads.
Obviously people are very passionate about this fish. Bigger is always better, and dreams are better then reality. Having just one other tang with him which is going on 7 years in my care in 180/220 vs throwing him into a 300 with 4,5,6+ tangs should also be taken into consideration. The chevron most likely won't pick on him although I know there is a chance. All the other fish are small. If he really can't handle being in a 6x2 tank and starts pacing all the time, then 8 foot stock tank or given away to someone with an 8 foot tank becomes an option, but if even attempting in a 6 foot tank is out of the question a lot of information needs to be updated.