Acrylic fabrication questions? I can help!

The bottom of the slit would actually be your top water level inside the tank....So your water level wouldn't actually be to the very top of the tank.....and with the water level down a tad it would be skimming the top surface or layer of water. It would also give you something to glue your eurobracing to as well
That makes sense. So how big of a slit is needed to be effective? 1/4" OR 1/2"? Don't want any fish or snails to get sucked through......Thx
 
I had talked with James about that when I was looking at having a tank done....so maybe he'll chime back in here, but mine is roughly 1.75 the entire length of the overflow. I'm in the process of building a plywood tank, and I was going to make a bracket out of plyood and epoxy and use eggcrate to stop any errant fish from the overflow.....I know it will restrict some flow, but don't think it will be major though. And again if it does significantly hurt flow it's removeable.
 
Hello...

Going to build a "Rimless" cube (24x24x24 - 60 Gallon) was thinking 1" should be okay for deflection.

Questions I have:
* Can I use 1/2' on the bottom?
* Use of weldon 40 the right choice?
* I have heard that I should put a 2-5 degree beveled edge for the joints, to allow for proper coverage and flow, is this true?
* Still need to use pins?

I have built some smaller items (sumps, filter, and a tank) comfortable with it all, just thicker product and thicker chunk of $$$


Thank you in advance
 
Hello...

Going to build a "Rimless" cube (24x24x24 - 60 Gallon) was thinking 1" should be okay for deflection.
Should be fine

Questions I have:
* Can I use 1/2' on the bottom?
Yep

* Use of weldon 40 the right choice?
no matter really, solvent or 40/42

* I have heard that I should put a 2-5 degree beveled edge for the joints, to allow for proper coverage and flow, is this true?
only if using 40/42 and the angle itself is meaningless. You want ~.125+" gap on one side and .060" on the other. Whatever this angle turns out to be is the proper angle.

* Still need to use pins?
you'll likely need something thicker if you plan to use 40 or 42 and use these only at the ends of the joint.

I have built some smaller items (sumps, filter, and a tank) comfortable with it all, just thicker product and thicker chunk of $$$
Do lots of practice joints with the thicker material until you are comfy with it.

**** Be absolutely certain you are using a high quality material. Joints can look fantastic but that won't equate to strength if the 40 doesn't bite into the material. I've seen lots of tanks literally fall apart at first fill because the builders used garbage material.

Quick story:
There was a new public aquarium being built about 12-13 years ago, the board of directors went cheap and let the general contractor hire the job out based on price. The shop that did the job based their pricing on using cheap material and casting all the joints using 40, so they did. Every single tank (about 20 of them) either leaked or fell apart. The GC and the builder both went under and the entire thing is still in litigation last I heard a coupla years ago.
"Joint strength" means absolutely nothing if the 40 doesn't actually stick and bite into the material.
So use good stuff :)

HTH,
James
 
Thank you... another question for you. When you mentioned solvent, which one were you referring to?

I used some 3 with a little acid in it and achieved a great joint with it.

Also, have you ever soaked acrylic in a VERY shallow bath with pins keeping it from the bottom until you achieve a cushion, (20-30 sec) then put it against a jig clamped in and set it?

Thanks again
 
I had talked with James about that when I was looking at having a tank done....so maybe he'll chime back in here, but mine is roughly 1.75 the entire length of the overflow. QUOTE]

1.75" sounds kind of big. I was thinking 1/2", 3/4" the most. You figure if the water is trickling over, a big slot is not needed plus it will keep the fish and snails in. IMO
 
Thank you... another question for you. When you mentioned solvent, which one were you referring to?
Whatever your choice is, I make my own as many do.

I used some 3 with a little acid in it and achieved a great joint with it.
Yep, the acid can really help the solvent flow better. 3 is just too fast for larger things made from thick material, but the acid will definitely help that.

Also, have you ever soaked acrylic in a VERY shallow bath with pins keeping it from the bottom until you achieve a cushion, (20-30 sec) then put it against a jig clamped in and set it?
Yeah, but IMO this is not the application for the dip or soak method. Those methods are best left to those applications in which aethetics are not issues. Ie., joints that don't have to look good ;)

HTH,
James
 
Alright, I might have a somewhat unique question.

I'm planning on building a ~15g coldwater nano and I want to use 3/4 acrylic for proper insulation. I have 2 concerns:

1.) It's not very big, (20 long, 15 deep, 12 high) so I was thinking it might be a waste to buy a whole sheet of 3/4. Is it likely to be more cost effective to buy the pieces already cut for me by a plastics shop? I'm not sure I have proper tools for cutting stuff that thick anyway.

2.) How much would it sweat if I used a thinner acrylic? The tank will likely be 55ish degrees. I was thinking if I was getting the pieces already cut for me, I might be able to save some more money by only having 2 view sides be 3/4 (or thicker) and the rest be 3/8, and then stuff a bunch of styrofoam around the back two sides and underneath it and build a nice stand/hood or something around it to hide it all. My biggest concern would be if it started to sweat between the styrofoam and the acrylic, and then drips down and accumulates somewhere I can't see. What are the chances of that happening? Are there any other non-obvious issues to doing it this way? I have a sketchup drawing of this design to show you if I'm not being clear enough.

Thanks for any help.
 
Use a product called armaflex to insulate the panels. It is black and flexible. It is often used in the hvac and plumbing industry, but I know aquatic-eco sells it for use in the aquarium industry
 
Alright, I might have a somewhat unique question.

I'm planning on building a ~15g coldwater nano and I want to use 3/4 acrylic for proper insulation. I have 2 concerns:

1.) It's not very big, (20 long, 15 deep, 12 high) so I was thinking it might be a waste to buy a whole sheet of 3/4. Is it likely to be more cost effective to buy the pieces already cut for me by a plastics shop? I'm not sure I have proper tools for cutting stuff that thick anyway.

2.) How much would it sweat if I used a thinner acrylic? The tank will likely be 55ish degrees. I was thinking if I was getting the pieces already cut for me, I might be able to save some more money by only having 2 view sides be 3/4 (or thicker) and the rest be 3/8, and then stuff a bunch of styrofoam around the back two sides and underneath it and build a nice stand/hood or something around it to hide it all. My biggest concern would be if it started to sweat between the styrofoam and the acrylic, and then drips down and accumulates somewhere I can't see. What are the chances of that happening? Are there any other non-obvious issues to doing it this way? I have a sketchup drawing of this design to show you if I'm not being clear enough.

Thanks for any help.
The amount of condensation you will get is determined by the temp differential between the material and ambient temp and also ambient humidity. So, there's no real way to quantify how much it will sweat as the conditions vary season to season. That said, your area does have fairly humid air, dew point usually at least 40-50F if not higher and fairly warm so I'd say you'd get quite a bit.

Personally, I'd just built it all from thick acrylic. IMO not worth that much effort to save $30-40. If you need a source in your area for the material, send me a PM. I have a very good friend in this business just a few minutes north of you.

HTH,
James
 
Good call, I didn't know I would only be saving a few bucks (relatively.) I've done a few projects with glass before but never acrylics like this so I wasn't sure what to expect. I haven't looked into prices yet as this is going to be a long winded project no matter what (cycling a coldwater tank takes 5+ months and I don't even have a chiller yet...) I'm in no hurry.

Would your contact happen to be at tap plastics? I was probably going to order from them, I've gotten a few things from them before and I was very pleased, unless your buddy is somewhere else. I wouldn't mind swinging business his way.

Thanks
 
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