My tank is a 150 gallon 5'x2'x2'. I plan on keeping SPS and other corals.
As of right now, all my returns will be running over the top... that is unless I can get enough flow to the pump with the 1.5" on the bottom. If so, I'll probably use the 1" hole on the bottom for one of the outlets of the closed loop with an eductor(sp?) to run to the side along the back and run the rest over the top.
I found some plans that I like on the OM forum but would need to drill more holes... The design plans were to have 4 returns on the bottom... 2 in the front corners(just above the sand bed) facing upward and back 45 degrees and 2 in the back corners slightly taller(about 6") and 90 degrees toward the front. This seems like the best option so I don't have too many pipes running up and over the top of the tank...
This is already going alot slower than I'd like... but I guess with patience I can get it the way I'd really like. If I go the route of drilling, I may as well drill all the returns, including the return from the sump. I'll just need 6-8 more bulk heads and the patience and ability to drill the tank, not to mention the juevos... I got some Diamond bits in the package deal I got with the equipment but am worried about possibly cracking the tank... the videos on youtube that I found make it look pretty easy...