CT 400 Build

Simon, glad to see the tank arrived in one piece. My new tank shipped a couple of weeks ago. Got it off the trailer to find some tow motor jockey hit it with the forks. Back on the trailer it went. Waiting for them to build and ship a new one.
 
That stinks. Mine pretty well packed and no damage. Got the tank onto the stand and unwrapped. Boy was it heavy. More pics to follow.
 
Man, this sucker is heavy .....

Got the overflow dry fitted and now working on the wooden cap that will sit on the top rim. I realized the center rear leg of the stand blocks one of the bean animal drains, will have to add in a few 45 degree fittings. Otherwise the stand is just about perfect.
 
After huffing and puffing the tank onto the stand in the garage (and said stand being much heavier than the current one) I'm having a few last minute doubts about my structural reinforcements. Tank will straddle a weight-bearing foundation wall, with one end supported under each corner with jack posts in an enclosed outside crawl space (more a 'walk' space :lol:). Not appealing to do the same for the other end (it's over my office) so I have sistered one of the three joist with double thickness 3/4" plywood to the same 9" depth as the joist and put a jack post at the end of the plywood (the other end of the plywood sister sits on the foundation wall sill. Distance from said sill to the jack post is about 7'; end of tank will be about 4' over so the post is 3' away from the tank corners. It's this end that worries me. Not just the tank, but papa will be human jam if the tank comes through the floor (not that I really think it would - but I am a charter member of over-engineers anonymous). I think I'm going to sister a second joist and add another post - though still not easy way to get that post directly under the end edge of the tank.

When full, this thing is going to be 4,000 lbs. plus or minus a couple of hundred. The floor (minus the joist sistering) has held the 2,500 lbs. of my 265 without even a mm of deflection. My logic for the new tank is that one third is supported by the foundation wall (say 1,400 lbs.), another third by the dual jack posts in the crawl space (they're 'rated at 9,000 each), and the final third by my 3 joists. By this logic, they carried 850 without sistering, but will be asked to carry another 500 with sistering and posts. Seems reasonable to me?

Any thoughts appreciated.
 
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Stand/cabinet finally finished. It's modular, with much of the trim, doors and sides removable for easy lifting. Well ... easier. Did a dry run with a 96x30 frame and while tank will clear the doorway (as I knew it would) it won't clear the stairway balustrade. That will be a pain to remove. May actually revise the plan and take the tank in through the mud room. Will entail removing some Sheetrock and a couple of studs, but that will make the rout a straight 25' shot. Easier to replace a bit of Sheetrock than disassemble the stairs.
 
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Couple more cabinet shots.
 

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Had to 'adjust' three of the drain pipes with 45 degree fittings in order to clear one of the stand legs. Shouldn't affect the drain capacity materially. I've installed two apex optical sensors into the overflow to alert me to high water conditions.
 
Thanks chaps. Been building cabinets for a long time. BTW, looking like Saturday October 28th for tank moving/lugging day. Got me, my 15 yr old son and one friend so far; figure it's a six man job.
 
Peeking at my schedule, it looks like I may actually have that _day_ off, though I'll be working the evening, into and through the following day. I think you could crayon me in for shouldering part of that load.

~Bruce
 
Thanks chaps. Been building cabinets for a long time. BTW, looking like Saturday October 28th for tank moving/lugging day. Got me, my 15 yr old son and one friend so far; figure it's a six man job.

I'm game for that morning if that's possible.
 
Yep was thinking morning. I'm going to do some pre trimming so that getting the rocks and corals out will be quicker. Hour or so to move out the old and in with the new. It's pretty much just a 20' straight shot. Then the rest of the day to put it all back together again.
 
Hey Simon, make sure to post on this thread the night before so I could get an email reminder!
 
Good news: happy to report, tank holds water ..... :celeb3:

Bad news: down a tank-lugger as my teen son had an appendectomy this week ..... and cannot lift anything more than 10 lbs. for a month. Teenagers :(
 
Ouch - sorry to hear that!

My own son won't be able to make it either - he's signed up for a class that won't have another opening until next year at the earliest.

~Bruce
 
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