Pitt- I have 2 valves on my return line. That saved my butt big time.
dchao- Do you have a picture of these syphon break holes? There has to be more to it, then just drilling holes, otherwise water would spray out while the pump is in operation. I am very interested in doing this.
As for the lights. You are the first to say I have too much light. It's about 6 watts per gallon. I wanted to be able to keep most corals, so i made sure I bought some descent lightes. As for heat it is a concern, but not with my T5's. They produce very little heat. They are all enclosed and have 2 bulit in fans. I actually chose these because I have heat problems in the summer and the LFS suggested I go this route versus 2 Aqua Medi pendants. Are you familiar with Orbit fixtures? I only ask because, I am not sure if I have the reflector you are talking about.
As for my Tangs....uggghh...Tang Police. JK They actually get along great. I know 75 is questionable for 2 tangs. They are actually the reason I added a sump...yes I know that does not add room for them to swim, but it does add volume to handle bioload. It actually brings my tank up to 100 gal total. My Yellow is pretty much the dominant one in the tank, although my Coral Beauty will take turns from time to time. My blue really does not mess with anyone. Very timid. Nobody messes with her either. Prett much, it's my clownfish that gets picked on-by picked on I mean they might try to nip at him once and then they swim away. NEVER anything that would have me worried about his welfare. I have been very lucky in this regard.