On the cheap end just use a fine tooth sawzall blade will work fine for a straighter cut use a piece of steel angle or a 2x4 for a guide and go slow so the blade won't walk on ya. Make sure you wear glass's chips will fly every where and gloves it will be sharp
Have a friend with a chop saw, buy him a blade. I have a dewalt that I use to cut and miter aluminum picture frames. Very clean, cuts all non-ferrous metal like butter.
I hace a chop saw as well i will look at hd and see what they have for blades I just didnt think they would cut that thick this isnt a little heat sink its like 18 in from front to back
I'd find a friend with a table saw and aluminum blade. There are blades specifically made for cutting non-ferrous metals. I wouldn't use a wood blade for it. Unfortunately, I have a decent saw, but no blade. I will be buying one in the next few weeks if you can wait that long.
I planned on buying this to cut my LED heatsinks (that I have yet to purchase).
a table saw will work might have to cut half way then flip the part. check harbor freight for a a fine tooth blade the finer and more teeth the better.,
Note that there are differences between circular/table and miter saw blades. A blade with a large hook will tend to rip through and "bite" more and is a great choice for ripping wood in a table saw. A blade with a lower hook tends to work better in a miter saw and doesn't chip the wood at the end of the cut.
Don't just use any blade with lots of teeth. You should use a blade designed specifically for aluminum or other non-ferrous metal. They'll have lots of teeth (60+ usually), and have a negative hook. You can actually ruin your saw by "stalling" it from using an improper blade. Use a blade designed for the job.
Hey I have access to a large band saw that we cut up to 24" pipe with, should go through it like butter. PM me to make aragements, I can probably take care of it.
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