As I said, that green "scotch-brite" pad is fairly dense and just doesn't allow for adequate air flow through the material. I checked all around at the local stores. I did find a few items like dehumidifier pads and some synthetic furnace filters that probably would have worked, but they were small enough that many of them would have to be tied together to cover the shutters. They were also thin and just didn't look like they would provide enough contact time to be very efficient. I checked into evap pads on some web sites that people have been sharing with me and did allot of searching on my own. Most of the companies producing evap pads are making them 12" wide and then either 4" or 6" thick. They are available in many heights in 12" increments. They can be found (or custom made) in any width/thickness/height a person may desire, but the bigger/taller pads need extra support devices and the price goes up dramatically. Many of the online retailers have listed prices that are fairly expensive. Retail prices were typically around $300 to cover both shutters. I also checked into an online distributor for the 'Kuul Pads' company, among others. I first checked directly with Kuul Pads and they referred me to one of their distributors (WWGrainger) right here in Illinois. They had the pads and at a decent price... $72 plus change for a package of 5. That was for 4" thick X 12" wide X 48" tall. I would need 8 pads of that size to cover my shutters, but would have to buy 2 packages. It took the better part of 4 days and 3 separate attempts to try to get an account with them, one try online and two by phone call. This was in addition to the half dozen emails that went back and forth between us. It was the most exasperating experience I have ever endured while trying to get an account with any company. Even if I would have pursued getting an account with them, it would have taken them 17 business days to fill an order for the evap pads. They also told me that sales tax would be applied to the order. Hmmm...they advertise on their web site that they only sell to other businesses, which in my book means wholesale. Illinois doesn't require sales tax on wholesale purchases or sales, so what's up with that. All in all, I couldn't bring myself to do business with them for several reasons. The amount of time it took just to try to get an account set up (which was never completed successfully), the sales tax issue, the total lack of communication within their company plus the fact that in the amount of time it took to comply with their requirements, I could have had the pads in my hand and already installed if I would have ordered them elsewhere. You know the old saying, good things are seldom cheap and cheap things are seldom good. Or likewise, you get what you pay for (but sometimes, you pay for what you get-if you know what I mean).
I ended up just ordering the pads from Atlas, my greenhouse supplier. I can't say enough good things about them. Everybody there is so polite and knowledgeable. They are very reliable and expedient. Atlas uses exclusively Quietaire equipment (HAF fans, exhaust fans, shutters, etc) and also uses their evap pads. Quietaire has been in business since the 1920's and is always in the forefront of new technology. The pads from Atlas were a little over $23 each for that same size, so about $180 to cover both shutters and they will be here in about 3 business days, just like clockwork. A little more expensive, but the extra $40 is well worth it to me to have "no hassle" and worry-free transactions. It also doesn't hurt to show a company I have a sense of loyalty because they are so reliable, you never know, I might need to purchase another greenhouse someday.
The temps have not been too bad lately. Outside ambient temp has been hanging out in the mid 80's. Air temp inside the greenhouse in the mid 90's with all of the fans running and whatever good the DIY evap pad may (or may not) be doing.The water temp in the first tank has been in the low 80's at it's peak. The tank water gets down to around 77 at night but the outside air temp has been getting down around the mid 50's at night, so the furnace has to run a little just to knock the chill out of the air and keep the night time temp drop within reason.
Today it was 87 F outside, 96 F inside, and water temp at 2 pm just a hair over 80 F. That is with about 43 % humidity, so the fans are helping with evap from the tank. I also think that the airlifts are helping a little also. With the blower on the floor, theoretically, it would be sucking in the coolest air possible and since it is not overloaded anymore, the output air is MUCH cooler as well. Just the simple fact that air is bubbling through the tank is sure to help the evap rate, plus making lots of ripples and waves will help to increase the surface area and help a little more.
I have removed two of the layers of screen over the first tank so there is only one layer remaining.
Nothing like good ol' sunshine.
Lux reading. I bought this meter before the greenhouse construction ever started. I figured even if I never built the greenhouse, the meter would come in handy for my display tanks when acclimating new corals. A 250 W MH bulb will measure about 20 Klux if the meter is approximately 1 foot away from the light. Remember, this is in September with a 30% shade cloth.