Please try to remember that I have no expertise in physics or HVAC or enthalpy processes.... I'm just a guy wanting to understand a few principles and frag a few corals. I think I'm pretty smart in allot of areas and I can learn quickly, but I don't have the firsthand knowledge in many of these areas to come up with the answers/solutions without help.
I did go out and ...
1) Turned off the one HAF fan that was running. this seemed to make sense to me, and more than one of you guys mentioned it. More airflow would mean more evap from the tanks and hence more heat loss from the tanks. (a few months back, I was talking about turning two of the HAF fans around to push air from the evap pads towards the exhaust fan because I thought the two fans on the east side of the gh were pushing air at the pads and interfering with the pad's function...it was Calfo who recommended that I keep the fans running to make that "racetrack" effect and mentioned that it was good for heat exchange in winter. Plus the "racetrack" effect was the original recommendation from Atlas. I had also noticed last winter that the heat inside the gh seemed a little unbalanced from side to side...with the side the furnace is on being warmer. I thought by running one fan from the opposite corner, that would push heat down the cooler side of the gh and balance out the temp. So, those are the reasons why I had it running. Those reasons also seemed to make sense at the time too.)
2) Cleaned the heat exchanger on the furnace and the fan on the furnace. This also seemed to make sense to me. If the exchanger is covered in dust, it won't let off as much heat and may get hot enough to trigger a limit that shuts off the burner to avoid overheating the furnace. After 13 months of operation in what is basically an "outdoor" environment, there probably wasn't a tablespoon total of dust that was on the exchanger and fan, and it didn't make any difference in the way the furnace is running. I checked the operation of the flue vent and it was drawing well. I'll get back to the furnace issue in a minute.
3) Covered all of the tanks with clear poly I had left over from the gh plastic. Also seemed to make sense and I think all three of you have mentioned it. Covering the tank means there won't be as much evap and hence not as much heat loss.
Please bear in mind that I am not trying to discount anyone's ideas here. I am just looking for answers and thinking out load so you guys can see what my thoughts are, much like y'all are doing with me.
OK. I think for the same reason that turning off the one HAF fan made sense to me, NOT using the ceiling fan also makes sense. Less airflow = less heat loss from the tanks. I was just thinking that it might help circulate the heated air from the ceiling back down to the level of the tanks.
The propane water heater idea... I'm sure that would work and work well. But wouldn't it take more energy (in this case, propane) to heat the water than to heat air??? Almost every large fishroom I have ever visited had no heaters in the tanks, they climate controlled the room temperature. Also, the tanks are not connected, but, of course they could be. They are pvc and would be very easy to connect. I have gone on at least two rants in this thread about why I don't want them connected and have explained to many people by PM when we have been discussing other topics, so I will not repeat the rationals about wanting to keep monospecific tanks. That is just something I will have to accept and work around.
The condensation principle sounds easy to understand if I think of it like jnarowe says...it's just temps trying to equalize. I never realized that the condensation would be transferring heat out of the greenhouse. The plastic covering I just put over the tanks should help with that then...right? Less evap from the tanks = less condensation on the walls = less heat transfer through the condensation. I should also mention that the gh already has two layers of plastic covering (a "second skin"). There is a small blower that takes air from inside the gh and blows it into the space between the layers of plastic to inflate and insulate. It was also supposed to help alleviate the condensation issues.
It's not hard for me to understand that a closed system will hold heat better than an open system. Open systems would have more evap and hence more heat loss.
Now for the furnace issue. It is very suspect to me that the burner keeps firing then shutting off before the desired temp is reached. This is happening all the time, all day and all night...well, if the sun is out and it's clear skies, the furnace isn't running so it isn't happening then. If there wasn't enough O2 in the gh, shouldn't I be feeling some effects from a hypoxic environment? shortness of breath? dizzyness? When I got done cleaning it today, I looked up into the burner area. I noticed that the flames are dark orange and shooting up into the exchange tubes about 5 or 6 inches. I went back to my website (page 6) and looked at the pics of the furnace burners when I first fired it up and the flames were a nice pretty blue with whitish-yellow tip and maybe three inches tall at the most. So maybe this is a furnace issue after all. I would imagine there is some kind of adjustment that can be done to the gas valve to correct this situation, but I'll have to get the manual out and look to see if the procedure is outlined in there. I have set up a few stoves in my time and I'm hoping the adjustment is similarly simple. BTW, there are no filters on this furnace. There are some pics of it way back in the thread and on my web site (pg 5 and 6), but it is one of those Modine hanging furnaces. Burner on the bottom, heat exchanger above that, fan in back of the exchanger and flu vent at the top, nothing fancy. So, I'm hoping that will turn out to be the problem and all of this discussion will be moot, but just in case, let's continue.
Next, I really don't care if a bowl of water or a rock holds heat longer. I can't grow corals in a tank filled with stone or iron, so the water is the focus here. It all sounds to me a little bit like "what's heavier, a pound of lead or a pound of feathers". On the other hand, if I can get the air temp up where it is supposed to be, the water should be where it's supposed to be, and all of this using this and that to radiate heat will be moot. I'm not trying to upset either one of you two, but I am ignorant (don't know) of the processes you guys are talking about and it needs to be a little simpler for me to understand. I understand "if I have an air temp of about 86 F, I will have water temp around 80" (or within a few degrees of that.) I hope you can understand what I'm getting at and I'm not trying to instigate anything when I say that.
I did consider, and even plan for, putting radiant tubes in the ground before I started building the gh. It was a system that used a household water heater to heat the water. After talking with several people, I was convinced that it takes more energy to heat water than air (like I asked above), and again, I visited several greenhouses and dozens "fishrooms" over the years of research, but none of them heated the water directly. They all said it was too expensive compared to heating the air.
I didn't use a heat pump because 1) I didn't (and still don't) know too much of anything about these kinds of systems, 2) I had to rely on information from people who either are doing or had done this or something very similar, plus the information from my gh supplier, plus consider the expense to get this project off of the ground and started up, 3) those of us who are out here pioneering this kind of operation don't necessarily have as much knowledge as maybe somebody with experience in the field would. We try to find out as much as we can, talk to as many people as we can, search and research, but at some point, we have to take a step forward and go for it. When I have several people running greenhouses in places like PA, IN, MI, OH tell me that a furnace like this will do the job, and I go see these greenhouses and that's what they are all running, and my greenhouse supplier says a 100,000 btu/h furnace will do the job, I get the 150,000 btu/h furnace. By the time I/we learn about some of the other options available, it is too late in the process to retrofit, or the options are just too expensive for the start up costs.
Anyway, I really appreciate you guys being involved in the thread and sharing all of your knowledge right out in the open and in front of everybody. I pray that I didn't p**s anybody off during my rants because that is not my intent.
Well, I better go get my furnace manual out and check about those flames.