WinnipegDragon
Canuckian
Big day. Skinned the stand.
First had to check for square:
BOOM!
DOUBLE BOOM!
Started cutting the MDO, and laid in the bottom shelf and side panels. There was a bit of a crown on the lower supports so hit them with the ROS until it sat nicely. Panels are just screwed so that they can be replaced if necessary. I used some leftover 1 & 5/8ths #8 Decking screws which should be basically impervious to water.
The face frame was made from the large panel cutoffs and aligned with the dowel jig.
The face frame was glued but not clamped since screwing it to the frame will ensure it doesn't move.
Lugged it up onto my tablesaw since it's the flattest surface in my garage. I really, really need a build a workbench.
Screwed the top on after checking the supporting frame for crowning, but it was all good. Everything is dead flat.
If you look closely there is a gap at the top and bottom of the side and face panels. This is so the stand will sit only on the frame and the top won't apply any weight to the ply as well. The ply is plenty strong but I want all the weight sitting on the 2x4 frame only. I'll add moulding top and bottom to cover the gap and pretty up the stand.
Next steps, wood filler, sanding and painting.
First had to check for square:
BOOM!
DOUBLE BOOM!
Started cutting the MDO, and laid in the bottom shelf and side panels. There was a bit of a crown on the lower supports so hit them with the ROS until it sat nicely. Panels are just screwed so that they can be replaced if necessary. I used some leftover 1 & 5/8ths #8 Decking screws which should be basically impervious to water.
The face frame was made from the large panel cutoffs and aligned with the dowel jig.
The face frame was glued but not clamped since screwing it to the frame will ensure it doesn't move.
Lugged it up onto my tablesaw since it's the flattest surface in my garage. I really, really need a build a workbench.
Screwed the top on after checking the supporting frame for crowning, but it was all good. Everything is dead flat.
If you look closely there is a gap at the top and bottom of the side and face panels. This is so the stand will sit only on the frame and the top won't apply any weight to the ply as well. The ply is plenty strong but I want all the weight sitting on the 2x4 frame only. I'll add moulding top and bottom to cover the gap and pretty up the stand.
Next steps, wood filler, sanding and painting.