Have to say what a treat working for Matt on his aquarium was .
Every aspect of the preparation work was done to perfection with every detail Matt and I discussed being done in excess of my requests.
First I scored the timber, maybe not necessary but good practise from a long time ago during my training. Secondly I applied a coat of resin to the entire tank. This ensures the resin from the fibreglass layup isn't sucked into the timber causing any pre release issues. Release of the fibreglass from the ply again probably was nothing of concern but I was taught well and put everything I was taught into doing this job properly. A job of this magnitude deserves every bit of respect as you'll see if you read the entire thread.
Next I sealed the weir with the multiple tank connectors (bulkheads) holes. The holes were glassed over then cut out during a certain time of the cure. Then it was onto the top brace bar and top flanges leaving only flat panels to seal and the window frame recess.
I opted for a 3mm nominal thickness grp system with surface tissue as the final glass layer to remove the unsightly fibre pattern seen in some applications. Surface tissue gives an incredibly smooth finish.
Having left the grp to cure for an alloted time

it was ready to sand down and scrutinize everything prior to applying the black flowcoat.
Once fully sanded I applied the flowcoat in two stages. The complex weir and brace bars firstly then moving down to the relatively straightforward window and flat panels. An exit through the window left the floor to finish and I was welcomed with yet another cup of tea
and fish and chips!
I worked on a freshwater singray tank a couple of years back and it's really satisfying to take a break from my normal line of work on koi carp ponds to face challenges like these and as I said, it was a pleasure to work for Matt and I'll tune into the thread to see how progress goes from here.
Best wishes Matt, big step forward in the build now.......
Matt.