I have built many sumps. overflows, reservoirs using "the thick stuff". I would not build a tank with it because the seems look down right ugly compared to finished pro tanks. If it is just a sump for yourself it will be fine. I have no doubt the "42" is superior in some ways but with "16" you don't have to be as precise with the acrylic. It is gap filling to a point and the edges don't have to be sanded or routered to a fine finish. I usually just cut it with my saw and clean off the edges a little. And it is more than strong enough to hold up to sump use.
skeeter
I mis-informed with my post: it is weld-on 40 not 42...
...Well, be that as it may, the advice to use weld-on 16 is anecdotal, and in direct contradiction to experienced and professional advice. To quote James directly:
"16 is utter trash to me, 4 is probably best for most, 40 is good if well practiced with it. #3 is fine if you do your job quickly, if you're not use to doing this quickly - then use 4 as previously mentioned. It won't give you much extra time, but the extra 30 seconds may help

"
"Agreed on gap filling though, 40 is much better as a gap filler than 16

"
James is the resident authority on everything acrylic, it would seem to me that one should accept his word.
Having built more than a couple acrylic sumps (on insistence of the client, as glass is better suited to water pressure vessels,) my experience is that weld-on 16 is junk. Weld-on 4 should be the solvent of first choice. The only reason weld-on 16 is used is because it can be found (usually) at Home Depot.