Reefledlights.com Build

Here's my entry into LED's. I picked up everything from Bill at Reefledlights.com. He's a great guy to deal with and extremely knowledgeable. He has a real interest in reefing and LED's, so dealing with him is nothing like dealing with your typical vendor. Anything you need or want to know about these lights, Bill will have the answer.

Here's my starting point. It looks like an intimidating pile of parts, but the build wasn't bad.
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I built my fuge light first (AKA "practice")
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Wired
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Drivers attached
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And the money shot
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With this being the fuge light I wasn't concerned with controlling the blues separately from the whites. They're wired together with non-dimmable driver drivers. I felt fairly confident with how this small build went, so I moved on to my display unit.

album.php


Figuring out the placement of the LED's was difficult. I wanted even coverage and also had to keep in mind how they were going to be wired to the controllers. If you look at the wiring on the left you can see that my planning worked out well. The wiring on the right... not so much. I placed the LED's in even rows of 20, with the positive side facing toward the left. If I were to do it again I would have made 5 rows of 24 instead of 6 rows of 20 and I would have had the positive sides of the LED's facing toward the far left and right. That would have made wiring a little easier and would have made it look a bit nicer.

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To mount the drivers I used 1" flat aluminum. I cut and bent it and drilled and tapped the fins of the heat sink to mount the aluminum. Then I bolted the drivers to the flat aluminum. I did the same thing for the fuses and resistors and used some left over adhesive to mount the resistors.

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After adjusting the drivers I closed it all up with some 3/16" aluminum sheet I got on Ebay. I cut it to length and took it to a local shop to have them bend it. It was fairly difficult to find a shop that had the machine to bend it. In the end they charged me $35 and the bends were perfect. To me that was money well spent. I could have probably figured out a way to bend it, but it would have never looked as good as having the right machine to do it on. I mounted the fans into the cover with all 4 fans in the center and 2 exhaust holes in the ends.
 
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I forgot to take a pic, but I then installed wire grates onto the fans and the exhaust holes to clean up the look a bit. I used the same grates that are on the back of your computer.

One end of the enclosure is not riveted to the main part. I secured it with sheet metal screws and now it stays attached to the heat sink even when the cover is removed. I used two DC jacks from Radio Shack to connect the fans, and an Ethernet connection for the variable DC voltage for the controllers.

album.php


I drilled and tapped the heat sink so that I could attach the enclosure to it. When I had the shop bend the aluminum I forgot to tell them to leave the plastic coated side facing out. So to remove the markings and give it a finished look I just sanded the enclosure with 400 grit.

album.php


The final weight of the fixture is 30 pounds. I used shelf brackets and cables to mount it. It's in my utility room, so looks aren't terribly important.

album.php


Overall, the build was pretty straight forward. I had an issue with two of the drivers. Bill replaced them immediately with no questions asked. He said that with over 500 drivers sold mine were the 1st two to have issues. It is entirely possible, and likely, that I did something to fry the drivers. I told Bill that and still had no issue with replacing them. Again, just a great guy to do business with.
 
testing,
picture.php



K, on each photo, right click on it and the select properties.

Copy the link thats in the window that pops of the image properties and then paste that into the IMG tags.
(just hit the little yellow icon at the top of the message reply and then paste the link into it)
the link should look like

http://reefcentral.com/forums/picture.php?albumid=3912&pictureid=26841

But I would highly suggest making an account at imageshack.us and then as you upload photos select the option to resize to "800x600"

after you hit upload on the next page it will give you links, copy the link for forums and you are good.l
 
Here's my entry into LED's. I picked up everything from Bill at Reefledlights.com. He's a great guy to deal with and extremely knowledgeable. He has a real interest in reefing and LED's, so dealing with him is nothing like dealing with your typical vendor. Anything you need or want to know about these lights, Bill will have the answer.

Here's my starting point. It looks like an intimidating pile of parts, but the build wasn't bad.

picture-20.jpg
[/IMG]
I built my fuge light first (AKA "practice")
picture-18.jpg
[/IMG]

Wired
picture-25.jpg
[/IMG]

Drivers attached
picture-19.jpg
[/IMG]

And the money shot
picture-14.jpg
[/IMG]

With this being the fuge light I wasn't concerned with controlling the blues separately from the whites. They're wired together with non-dimmable driver drivers. I felt fairly confident with how this small build went, so I moved on to my display unit.

picture-12.jpg
[/IMG]

Figuring out the placement of the LED's was difficult. I wanted even coverage and also had to keep in mind how they were going to be wired to the controllers. If you look at the wiring on the left you can see that my planning worked out well. The wiring on the right... not so much. I placed the LED's in even rows of 20, with the positive side facing toward the left. If I were to do it again I would have made 5 rows of 24 instead of 6 rows of 20 and I would have had the positive sides of the LED's facing toward the far left and right. That would have made wiring a little easier and would have made it look a bit nicer.

picture-9.jpg
[/IMG]

picture-8.jpg
[/IMG]

To mount the drivers I used 1" flat aluminum. I cut and bent it and drilled and tapped the fins of the heat sink to mount the aluminum. Then I bolted the drivers to the flat aluminum. I did the same thing for the fuses and resistors and used some left over adhesive to mount the resistors.

picture-10.jpg
[/IMG]

picture-5.jpg
[/IMG]

After adjusting the drivers I closed it all up with some 3/16" aluminum sheet I got on Ebay. I cut it to length and took it to a local shop to have them bend it. It was fairly difficult to find a shop that had the machine to bend it. In the end they charged me $35 and the bends were perfect. To me that was money well spent. I could have probably figured out a way to bend it, but it would have never looked as good as having the right machine to do it on. I mounted the fans into the cover with all 4 fans in the center and 2 exhaust holes in the ends.
 
Last edited:
picture-6.jpg
[/IMG]

I forgot to take a pic, but I then installed wire grates onto the fans and the exhaust holes to clean up the look a bit. I used the same grates that are on the back of your computer.

One end of the enclosure is not riveted to the main part. I secured it with sheet metal screws and now it stays attached to the heat sink even when the cover is removed. I used two DC jacks from Radio Shack to connect the fans, and an Ethernet connection for the variable DC voltage for the controllers.

picture-7.jpg
[/IMG]

I drilled and tapped the heat sink so that I could attach the enclosure to it. When I had the shop bend the aluminum I forgot to tell them to leave the plastic coated side facing out. So to remove the markings and give it a finished look I just sanded the enclosure with 400 grit.

picture-4.jpg
[/IMG]

The final weight of the fixture is 30 pounds. I used shelf brackets and cables to mount it. It's in my utility room, so looks aren't terribly important.

picture-1.jpg
[/IMG]

Overall, the build was pretty straight forward. I had an issue with two of the drivers. Bill replaced them immediately with no questions asked. He said that with over 500 drivers sold mine were the 1st two to have issues. It is entirely possible, and likely, that I did something to fry the drivers. I told Bill that and still had no issue with replacing them. Again, just a great guy to do business with.
 
try using the other link for forums, one says thumbnails, and then there is one above it for normal displaying.

I am with you on wanting it to look pro and not hacked up!
 
Actually, I think I uploaded the thumbs to photobucket from here. I'm gonna give it a try again tomorow from my home comp. I'm at work now so I did most of this on my phone. That's a bit of a pain.
 
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