Man! You guys have me all stressed out about the SS rivets now.

I'm thinking I need to pull the whole rack down and replace the rivets and SS bolts. But I REALLY don't want to. I could replace the rivets with aluminum but what about the bolts? Do they even make aluminum bolts and where would I find them? What have other people done when they needed to "bolt" or "screw" aluminum. Maybe I'm being overly optimistic but I don't believe I'll have a problem. The two instances you guys are mentioning having failure involved high stress and/or complete submersion in salt water. Neither of these will be occurring to my light rack. I'm stumped here.
On a light rack related note, I had to do a bunch of rewiring on the VHO end caps because I decided to use the wiring diagram for the 430 and not the 660.

Luckily that wasn't a bad fix at all. Just a little time consuming. I'm just glad I caught it before I plugged the ballast in. That surely would have caused some issues.
I've been getting a good bit done over the past few days. I was going to post some pics of the progress but decided to wait until things are a little further along and the room is a little more cleaned up. Right now, I just have a bunch of miscellaneous plumbing done and a bunch of crap strewn everywhere. I have a MASSIVE HD/Lowe's list that I keep adding to. I'm going to keep doing what I can with what I have on had because every time I turn around I think of something else I need. And I HATE going to the hardware store EVERY DAY! Talk about stress.
I cut my first bulkhead holes last night. That was a lot easier than I expected. However, I did get some chip-out on the bottom side of the holes that I'm not too happy about. I don't think it will cause a problem but Id like to avoid it on the rest of the holes. I'm using a drill guide and the way it is set up, the bit only goes through the glass by about an 1/8th of an inch. This may be the whole problem so I'm going to change that before the next hole is drilled. Any other suggestions?
I also haven't been able to find an answer to whether or not the union ball valves from Northern Tool and Supply are reef safe. They are black, with a blue handle, and as far as I can tell are made from polypropylene. I know it is hard to tell without a pic. I'll post one when I get around to the other pics.
I think that's about all for right now. I'm just going to keep plugging away at things until I have to go to Lowe's. I may or may not make it out of there alive! :rollface: :rolleye1: