I have a couple of leathers and they've grown from 2" to about 20" across in the past 12-18 months. They're both right under a 175 MH and have grown to the surface of my tank. For me, they've been one of the hardiest and easiest corals to keep.
I'm no expert, but from what I've read, it sound like you have either an overdose of one of your additives or temp swings (or both) that is causing problems for your leathers. If you're at 77 or so at night, and up to 82 or so at night, that is a big swing. Either extreme is probably ok as a base temp, but you shouldn't very more than a couple degrees in a 24 hour period. Some corals are more sensitive to others, but they all do better with stable temp. (stable everything for that matter... PH, Salinity, Calcium, etc.).
As for additives, I think your best bet is to just do a consistent amount of water changes and forget about additives. This way you are always bringing things back to NSW levels, and replenishing trace elements on a regular basis. If your tests are showing that you're using up a lot of a particular mineral (e.g. calcium), then dose that in small amounts to bring it back.
The only thing I ever add is a small amount of Iodine because my tank is loaded with softies. And I can usually tell when they are running low on iodine, so I add a little and they fluff up some...
The other possiblity is that you have some kind of chemical warfare going on. You might try some carbon filtration, it seems to help my corals and makes the water really clean looking.
Good luck.