Tiny Might skimmer rockin'

well the other thing is does everyone want that thig hanging on there skimmer? and you need another power supply to run it. thats added wattage to the system. just some thoughts.
 
<a href=showthread.php?s=&postid=7884928#post7884928 target=_blank>Originally posted</a> by spazz
well the other thing is does everyone want that thig hanging on there skimmer? and you need another power supply to run it. thats added wattage to the system. just some thoughts.

True, it is fairly big to be sticking off the side of a skimmer but most will have that stashed under the stand anyway. As to the power supply, you need 0.18A @ 12V so theoretically you're looking at 2.16 watts. My Hack Shack (radio shack) wall wart spinning 2 PC fans clocks in at 5 watts on my Kill A Watt, so the wall wart wastes about a watt in voltage conversion. So you're probably looking at 3-4 watts total which doesn't even bother me and I'm crazy about power.
 
ChemE how about a heatsink like you would use on the RC motors? I have seen them in the hobby store, but they were really small.
Mike
 
Anything will work as long as it is flat on the bottom (so it makes good contact with the motor) and can accept a fan (preferably 120mm so you can turn it slowly and still move plenty of air).
 
<a href=showthread.php?s=&postid=7866698#post7866698 target=_blank>Originally posted</a> by dgasmd
HUGE WORD OF CAUTION

I came home to a problem today that I want to alert others of before they go spending money like I did in a product they thought was good. I bought the air pump I am using in my current skimmer about a year ago. It is the Sweetwater SL-94 from Aquatic Ecosystems. I am sure you have all heard of the place. When I was buying my pump, I had basically narrowed it down to two choices: The pump above and the Alita pump (bigger model). Price was comparable, but the thing that differentiated them was that the Alita repair kits (diaphragms that need replacing about every 12-18 months) were hard to find and most places seemed to be out of stock at the time. I could not even find how much they cost to begin with. The Sweetwater pumps had readily available repair kits at AES for what I thought was an exorbitant amount of $75. About 3 weeks ago, I needed to replace the diaphragms as one of them broke. I ordered 2 repair kits: one to use and one to keep for future needs. The pumps started to work great again until today when I found that a diaphragm was broken again. I can see after a year, but after 2-3 weeks it is simply ridiculous.

Heres the deal....

I did extensive research on the linear air pumps a few months back. I called manufacturers, tracked down suppliers, looked at holding companies and patents, etc.

It appears that the first modern linear "hobby pumps" were the HI-BLOWS out of japan. The ALITA pumps came next and are the cream of the crop. They are sold under a different name (my notes escape me now) to the koi pond folks. There are 2 other manufacturers that have copied the pumps from ALITA. The Sweatwater and Whitewater pumps are COPIES and have some reliability issues from what I gather. The smaller units don't suffer as bad. However if you are looking at the larger models, the ALITA is the only kid on the block.

AES is just a big supplier and has buys from one of the "knock off" vendors. They have their label pasted on them (thats why you can't buy "sweatwater" any place else... but they are identical to some of the pumps on ebay and other koi sales sites.

BTW, by all reports the ALITAS are also quieter (I guess their mechanical compents are made with better QA and tolerances.)


Bean
 
thanks bean for letting us know this. its some very valuable information. i always thought the sweetwater pumps were made by alita. now we knowthere not so i wont recomend them for anything seeing there a knock off of the superior brand of pump.
 
They do look exactly the same though don't they!

Spazz, you may want to give the ALITA guys a call. I had a LONG conversation with one of the head engineers a few months back. Pretty honest guy (even by telling me if I was looking at the bottom of the line model, the 20 liter I think... to buy the competition, as it was about the same but a lot cheaper).

Bean
 
by the way where are the pics of the skimmer after you installed the new wheel in it? is there a noticable difference in the amount of bubbles inside the skimmer body? have yo done the measurments to see what the air to water ratios are? dwell time? any noticable difference in the way the skimmer performs on your system? skimmate production?
 
<a href=showthread.php?s=&postid=7884784#post7884784 target=_blank>Originally posted</a> by spazz
the cost to have a mold made is very high. i looked into having a mold made for the dart pumps once. its about $1500 forthe mold and $350 set up with a 1000 piece minimum. what would i ever do with 1000 needle wheels. ha ha ha ha ha
i only need a few wheels to play with. but if a mold was made i think glass reinforced nylon would be the best. its the same stuff they make the pump housings out of and the tiny might impellers from. i really wish the companythat makes the tiny might would answer my questions. i would like them to start making the needle wheels for there pumps. but they are taking no interest in it. there a spa and pool pump maker. not an aquarium pump maker. is what they told me.

Im telling you... I can get the mold done for next to nothing. Someone in my family owns an injection molding company, and he has already offered, as he is interested in what parts he might make for reef aquariums... anything from rubber to plastics... he can make a mold for and it costs nothing for us... All I need is a sample to make the mold from.
 
<a href=showthread.php?s=&postid=7888903#post7888903 target=_blank>Originally posted</a> by hahnmeister
Im telling you... I can get the mold done for next to nothing. Someone in my family owns an injection molding company, and he has already offered, as he is interested in what parts he might make for reef aquariums... anything from rubber to plastics... he can make a mold for and it costs nothing for us... All I need is a sample to make the mold from.


to me it sounds like you want us to supply him with the design and then he takes it and makes a ton of money selling it. if any one should make the money off this idea its smjtkj. its his idea to use this pump and he did all the leg work to get the information about this pump. all i did was cut the wheel for it. and now we are getting off the original subject and going comerical with this .so lets get back to the diy part of the program. ha ha ha ha
 
Oh, and BTW, those Tuniq Tower 120s are great for cpu cooling, but they work so well because they are intended to transfer alot of heat (90-120watts worth) from a small area. I dont know if they would be so great for other applications though.

Heat pipe based coolers require a certain minimum temperature for the phase exchange process to take place which makes the heat pipes work. Go under this minimum, and you are going to see worse performance than a regular heatsink with just alot of copper and fins. Heatpipe CPU coolers are great on CPUs, but even at that, you can tell that they have certain minimums to work because their performance when a CPU is at 'idle' (less heat) is often worse than non-heatpipe coolers. Their real benefit isnt seen until you test the CPU under 'load' (more heat) and then the heatpipes contents starts to move that heat away very fast.

So for cooling other things, like pumps, its in your best interest to make sure you have enough heat for a heatpipe cooler to work... or its just an expensive waste.

I would suggest looking at some of the older cpu coolers that arent heatpipe based. They are much cheaper, and with most pumps, you dont need heat removal from such a small area...the reason for all the expense.

If you do go the heatpipe route, I would not suggest the Tuniq 120. Too much copper near saltwater... it wil corrode pretty fast in humidity (if its a concern). The CNPS-9500 AM2 cooler by Zalman is an all copper cooler that has been covered in nickel for corrosion resistance, and is in the same performance category as the always hard-to-find Tuniq. Also, the Thermalright Ultra-120 is another one that is copper with a coating, so you dont have to worry as much about corrosion with all that exposed copper.

Otherwise, simply using older 'flower' style heatsinks would work fine. Since you have more space to work with, you could easily pick up multiple $10 heatsinks for older socketA/370 processors that can all be attached and have a net cooling effect many times that of a single heatpipe cooler.

Also, I would not use Arctic Silver 5 in corrosive conditions. Stick with their ceramiq... almost as good, but less to worry about.

Or, I think it would be much easier to set up some sort of thermo-electric cooling (TEC) in this case...
 
smjtkj....

I am in the process of having some heatsinks for my T4 pumps made out of cast aluminum (know a guy that casts stuff, but he is pretty busy). I plan on doing my own metal casting, but alas it's another project I don't have time for.

SPAZZ, you could machine the heatsinks fairly easily out of solid aluminum block or thermaly conductive plastic.

My original plan was to use injection modable heatsink plastic to make simple clip on heatsinks (identicle in function to those used on tiny RC motors).

The only think that stopped my was the setup fees and the fact that I wouldn know what to do with 1000 Titanium T4 heatsinks... sound familiar?
 
<a href=showthread.php?s=&postid=7887870#post7887870 target=_blank>Originally posted</a> by spazz
by the way where are the pics of the skimmer after you installed the new wheel in it? is there a noticable difference in the amount of bubbles inside the skimmer body? have yo done the measurments to see what the air to water ratios are? dwell time? any noticable difference in the way the skimmer performs on your system? skimmate production?
Spazz, here are some 24 hour pics! The bubble density is defenitely better with the new wheel. And the wattage is at 71-72 now with no problems! The skimmate production has started to increase preety noticably. Especially for my system which I thought was stripped before. Here are some pics
of the bubble density before and after the latest wheel! And of
course the 24 hous of poo! Oh, I want to do the measurments but Dale mentioned I need to run the skimmer closed loop style for the test if I run a durso style output. I am feeding from the overflow. Do I still need to do it closed loop style to test?
First wheel bubble density shots:
DSCN1941.jpg


New wheel density:
DSCN1982.jpg

DSCN1983.jpg

DSCN1986.jpg
 
bean, was the heat sink the guy was doing for you going to have a curved base to fit the contour of the motor?
 
Yup. I am trying to arrange the foam postives for him to cast (lost foam casting). So each casting would need a postive.

Long story short, drawback of having to make a new postive for each casting is overshadowed by the fact that the mold does not have to be packed as tight, and does not have to be two halves.

I can't afford to have anything machined and certainly don't have the tooling to do it. I once considered milling aluminum on my router table, but honestly don't have full body armor to protect myself from such a stupid trick.

Bean
 
Speaking of getting stuff done.... how could I twist your ear to get one of those dome shaped necks? I certainly don't want to trial and error my way through that mess :)
 
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