Chris,
We never replaced the motor, on two occasions I replaced the impeller and we replaced the intermediate plate which is the plate the motor clips to. The primary issue is and has been the impellers. Initially the issue was that they were hand machined, the hole in the middle due to a molding defect had to be done by hand on the first units this resulted in stresses and imperfections that led to breakage. This was resolved, now we have occasional issues with the impeller loosening from the magnet so it rides high and cannot draw air. We are working on this and it will be resolved a new design is in the works for the needle wheel. I am happy to continue working with you to resolve these issues if you will give us a chance.