ktkreggs, here are more pics of the overflow. It'll try to give you some more details about how I built it.
A 1/4" black piece of acrylic was cut to fit the back of the tank. Slots were routed across the top where the water will drain into the external overflow box. Take special care not to route the slots too deep or the water level in the tank will be too low.
The trim at the back of the tank was cut off, and a Rotozip Tile Cutting bit in a Dremel tool was used to grind a notch out of the glass where the overflow slots will be.
Four pieces of glass form the box. The bottom piece of glass needs at least one hole cut or drilled for the bulkhead. I found that siliconing the box together separate from the tank and then siliconing the box to the tank as one piece was the best way to build the external overflow box.
Next the black acrylic was siliconed to the back of the tank. It's difficult to keep even pressure on the acrylic while it cures. I ended up rolling up some hosing to create a spring and placing it inside the tank close to the bottom. This, along with clamps at the top, created enough pressure to get good adhesion.
The last step was to install the plumbing. Everything I needed was available at Lowes, and in total couldn't have cost much more than $15.00.
Here are a few more pics for reference. I'll try to hunt down some better threads on building an external overflow.