OK so I finally got to work this weekend getting the stand ready.
The first time I made my stand I had no real experience with building wood projects. I did the entire project, with the exception of a screw gun, with hand tools. The large pieces, like plywood, that I need to get cut, I would bring to HD or the local lumber yard and have them cut for me. But I remember even cutting all the 2x4 with a hand saw!! It took me about 5 weeks to put the stand together.
Now, 6 years later I've accumulated a good amount of power tools and what a difference it make having the right tools at hand to get the job done!!
So earlier in the week I went out and bought about 8 sheets of plywood and another 8 2x4. After work for a few days I cut them all down to size.
This weekend I did the assembly of just the stand skeleton, from this I will add the finished sides and drawers.
I know it's been a long time coming, but finally I can start dumping on you guys a ton of construction pics. so here goes.
The first pieces are the supports. I decided to use 2x4's and then attached 1/2" plywood on either side to help strengthen the piece. Using it this way should make the supports plenty strong. Thanks to
AcroSteve for the idea.
Anyway this is that basic idea.
I decided to use pocket screws for the joinery, so I started to drill all my holes in the 2x4.
Next I checked everything to make sure it was square before screwing them together.
A few times I had to go back to the table saw to make an adjustment.
The pocket screws help to create a nice tight and strong joint.
Finally all the pieces are together. The next part is attaching the plywood to the outsides.