Those were $2.99 cheapie specials from the drugstore! My wife would kill me if I took hers.
I added another 6" to the drain that empties into the sump. I figured having the water come out 6" under water might cut down on the bubbles. No go. I then restricted the dart on the output side. It still spews bubbles. If I restrict it too much it starts belching big bubbles, and little ones
So the next step. I stopped the dart and let all the bubbles "pop" in both the display and sump. this took about 5 minutes. I then started the dart up and ran over to the display. First the nozzles show a bunch of air/bubbles but then it looked like bubble free water for about 30 seconds. at this point the overflows started going and water started crashing into the sump. The bubbles came back.
So the bubbles are not being generated by the dart or the plumbing after the dart. The are being generated by either:
1) the overflow boxes
2) the transition from the overflow boxes into the drain plumbing
3) the drain plumbing
4) or the emptying of the drain plumbing into the sump
Since the drain plumbing emptying into the sump now happens below water, I think we can rule out #4.
The water overflows into the drain boxes and that overflow is approximately 12-16". Granted that's probably too high. I can lower it to 6" or so. However I don't think this is the problem. I'm seeing foam in the overflow box but it doesn't seem substantial.
My piping in the overflow box is a straight pipe with no durso. Just wide open, no screen. The idea was that since I did not care about noise, this wasnt a problem. they do make a ruckus. I'm thinking this might be the problem, although I'm not sure.
I know dursos cut down on noise, but what about bubble generation. If I invert the intake (180 degree bend) so that the pipe takes water from below the surface, and sucks no air, would the help?
The problem with that is that Each overflow box as two pipes feeding a 3" drain. One pipe in each overflow is the primary, another in each overflow is the emergency. The emergencies are, obviously, always going to be open to the air, and thus the main 3" drain will always be able to suck and mix air.
If the micro bubbles are being generated in the main 3" drain with water from the overflows and air being sucked in and mixed from the emergency overflows I could be in trouble.
I guess I could test that part by capping the emergency overflows temporarily and see if that helps?