it is a 40 gallon breeder, down flow
it gets about 100 gph and the bulb is 40 watt 5k bulb
about 12 x 12 square mesh screen
Your bulb is an LED light meant for use in a house light fixture. This is not the right type of lamp to use for an algae scrubber. LED for light fixtures is not the same spectral output as a CFL 5000K or warm white, etc. You need to either switch to a spiral CFL, or get an LED lamp with 660nm Deep Red LEDs in it.
For your screen, a few comments:
12" wide needs 35 GPH/in of flow, or 400-450 GPH of actual (measured) flow falling off the screen. Not sure what pump you're using but my guess is that it's way too small.
According to the feeding-based guideline, 12x12 = 144 sq in, which is a 12 cube/day scrubber. If single sided, 6 cube/day. That's if it's lit with minimum 72W of light on one side - but with the light source, unreflected, etc, it's just not getting enough light. That is why you are getting dark growth.
I would resize the screen according to the amount you actually feed. I'm going to take a stab at it and say that you don't feed 6-12 cubes/day in a 40B.
I'm guessing that 2 cubes/day might be more like it. Or less. but a 2 cube/day scrubber is only 6" wide, 4" tall. So maybe do 6x6. Then you need 200-250 GPH of flow across that.
Your light also needs to be reflected toward the screen, 100%. The light you have now, 40W, with no reflector, you're losing >80% of the light, so only a few watts is actually hitting the screen. No matter what light source you use, this would be a problem
So get back to me on how much you feed and what if any issue you are trying to solve by using the scrubber. That info might change my recommendation.