Build Thread: TKERacer619's 600gal SPS Tank

Building the BTA Propagation System (Part 2)

Building the BTA Propagation System (Part 2)

First step today was to clean all of the tanks with white vinegar. Once squeaky clean I set them up on some cinder blocks and 2x4s so I could hammer them out in quick secession. I also won't need to move them until this is done.

I placed an insert into each tank and squared them up.
37576878401_6987bf4a75_c.jpg


Once square I used a razor blade to notch out the trim so that the inserts could be inserted straight down. This will really simplify installation.
36866654034_cf1f3bdd75_c.jpg


Now that I know where they will go I crawl under the tanks and use a sharpie marker to draw lines down the middle of the acrylic, this is how I will position the silicone application.
37528371706_099b394dd7_c.jpg


Ready to go!
37576881571_c00c5b6fd7_c.jpg


I'll be using Momentive RTV103. This is a strong black silicone adhesive. If you haven't ever used it before it is thick and skins over quickly so you need to work fast.
37576876601_e11870e02f_c.jpg


37576873961_2ec37b9a05_c.jpg


I move all of the inserts out of the way, cut the tip, and apply a bead of silicone along my lines. Each tank is done one at a time to minimize any skinning effect.
37576874011_9ca94dec4e_c.jpg


I carefully and quickly slide the insert down through the top notches and align it to the silicone. Once in place I will square it up within reason. It is best not to move it so if it's close (they all were) I left it. I wanted to see silicone squeeze out on both sides of each pane. I will trim this once it cures.
37528369446_2eb7fb361e_c.jpg


I will wait for the silicone to cure before going any further. I don't want to shift the inserts. Once cured I will do the sides via the injection method. Since this is just an insert it won't have much load on it and I am using a high end silicone. Otherwise I would recommend against the injection method.
 
Awesome work! I need to go back and review the earlier pictures to get a sense of where these are going in the room.

I will be begging to come over and check out your setup once things are running. I think we have similar levels of insanity being built out not too far down the road from each other.
 
Thanks, you're welcome to come over any time! :)

Everything is a serious mess right now. Hoping to reign things back in over the next 2 months.

Going to have to check your system out as well :beer:
 
First step today was to clean all of the tanks with white vinegar. Once squeaky clean I set them up on some cinder blocks and 2x4s so I could hammer them out in quick secession. I also won't need to move them until this is done.

I placed an insert into each tank and squared them up.
37576878401_6987bf4a75_c.jpg


Once square I used a razor blade to notch out the trim so that the inserts could be inserted straight down. This will really simplify installation.
36866654034_cf1f3bdd75_c.jpg


Now that I know where they will go I crawl under the tanks and use a sharpie marker to draw lines down the middle of the acrylic, this is how I will position the silicone application.
37528371706_099b394dd7_c.jpg


Ready to go!
37576881571_c00c5b6fd7_c.jpg


I'll be using Momentive RTV103. This is a strong black silicone adhesive. If you haven't ever used it before it is thick and skins over quickly so you need to work fast.
37576876601_e11870e02f_c.jpg


37576873961_2ec37b9a05_c.jpg


I move all of the inserts out of the way, cut the tip, and apply a bead of silicone along my lines. Each tank is done one at a time to minimize any skinning effect.
37576874011_9ca94dec4e_c.jpg


I carefully and quickly slide the insert down through the top notches and align it to the silicone. Once in place I will square it up within reason. It is best not to move it so if it's close (they all were) I left it. I wanted to see silicone squeeze out on both sides of each pane. I will trim this once it cures.
37528369446_2eb7fb361e_c.jpg


I will wait for the silicone to cure before going any further. I don't want to shift the inserts. Once cured I will do the sides via the injection method. Since this is just an insert it won't have much load on it and I am using a high end silicone. Otherwise I would recommend against the injection method.



Kinda looks like a store
 
I don't know what to say but WOW thx for sharing
Phil

Thank you and you're welcome! Have you started a build thread for your system yet?

Sweet Baby Jesus
He's my favorite one :lol:. Thanks for tagging along!

Enjoyed the tread, awesome job.
Thank you! :D

Kinda looks like a store
Must be doing something right then! Thanks for tagging along :)

I can assure you it's not, Mark has basically turned one level of his home in to glass and water, lol.
I asked my lady if I could just fiberglass the basement and use our scuba gear to enjoy it. She said no :(
 
Building the BTA Propagation System (Part 3)

Building the BTA Propagation System (Part 3)

To quote Elon Musk here. My company is in "production hell" so time isn't on my side right now. Still any moment I get to spend on this I try to press on forward.

In an otherwise mostly white room I decided to give some contrast and black out the BTA system. Hopefully the end result will look as good as I think it will. Now that the sump and overflow chambers have cured in place I wanted to black out the tanks. I rolled the top, bottom, and sides with 4 coats of a Rustolium latex high gloss black paint. It came out good enough, not perfect but it should work.
26184269979_2175cec7a1_c.jpg


Once dry, I scraped any excess paint with a razor blade and then cleaned the front paint with vinegar. I didn't want to paint the front since it doesn't look the greatest. I decided on a high gloss vinyl, it's like $10 a roll at Michaels.
24203735498_95015baf09_c.jpg


Cut your material to size, leaving it long top to bottom.
24203732648_e6a409ff7d_c.jpg


To get a bubble free application of vinyl you need to spray the surface down with some type of soapy water. I often just use windex, it works well enough.
38056091351_02ba1c8933_c.jpg


Carefully lay your vinyl out and make sure it isn't sticking anywhere. If it is you didn't use enough liquid. Position the vinyl in its final spot. Tuck the top of the vinyl underneath the trim.
38002624776_567502fbe3_c.jpg


We the top surface and carefully using the dull edge of a credit card (or squeegee) push the liquid underneath the vinyl out of the sides. Work slow and careful from the center out. Eventually you will get the liquid out and have a bubble free flat application.
38002623656_8238aa489c_c.jpg


Use a sharp razor blade to trim along the bottom edge along the tank rim and then squeegee one last time. Always hold the vinyl with one hand since until it fully dries it can still slide around on the glass.
38056087891_7c6cd117a6_c.jpg


Once dried the vinyl looks good. Here is a before and 3 after pics. This was the first tank I completed and you can see where the vinyl was taped on the roll, i'm going to redo this one before I fill it. The other ones don't have those marks.
38046339966_85aec0774a_c.jpg


The tanks in place and most of the hardware needed for setup tossed in each one. Next step is to make sure I have everything I need, clean them one last time, and set them up one at a time. Once electrical is completed i'll put that last tile in place :D
24203728138_0a254bcf95_c.jpg


Each tank will have an SB Reeflights LED fixture, Eheim Compact 1000 return/circulation pump, 50w heater, temp controller, fan in case of overtemp, Pond Matrix filter media, a sponge in the overflow area, and an ATO that will run kalkwasser. As of now I am going bare bottom but that could change. I'll probably run bags of carbon as well but will rely on water changes for nutrient control.
 
Last edited:
Nicely done on all of those matching tanks! What kind of company do you work for that you have access to a CNC? That's an awesome convenience.

Are all of those tanks just for breeding anemones and all the same kind or are you going to diversify?
 
Nicely done on all of those matching tanks! What kind of company do you work for that you have access to a CNC? That's an awesome convenience.

Are all of those tanks just for breeding anemones and all the same kind or are you going to diversify?

Thanks! :D I'm an engineer at a R&D firm. The assortment of tools at my disposal is priceless :thumbsup:

I already have a couple different BTAs but will likely be rotating them until I get a crazy selection. As far as BTAs are concerned I don't want them mixing. I think it's better that way.
 
Building the BTA Propagation System (Part 4)

Building the BTA Propagation System (Part 4)

The BTA tanks are up and running (I however, can barely keep my eyes open)! Still a good amount of work to do but each system is up and running, dosed with ammonia, and dosed with bio-spira. The Pond Matrix media has been cycled and running for a couple months already so I fully expect ammonia to be zero by tomorrow. I'll be picking up some clownfish from a local breeder sooner than later.


Return setup and Heater. Temp controller soon to follow.
37548945314_56167619dd_c.jpg


I use a 5.25" section of Python No-Spill siphon tubing. It fits the parts tightly and is a high quality tubing so it should last for a long time.
24388634368_e6eb378aa6_c.jpg


The return pump has a dedicated chamber and bubble trap.
26483355449_5b90841774_c.jpg


I've already freshwater tested these systems for the last two days. I drain, dry, and fill each system with saltwater.
24388631328_142fc82236_c.jpg


I cut out a section of egg crate that will be used as a stand for the filtration. It rests on two acrylic extrusions I glued in place last month.
24388632998_818f74cb97_c.jpg


24388632568_a4aae0b2fd_c.jpg


I chose this glass at random to be my measuring device for the pond matrix, each tank gets two glasses poured on top of the egg crate.
24388632148_44a81df590_c.jpg


26483353219_342b7d0af2_c.jpg


These systems will also utilize a sponge for mechanical filtration. Cut to size and inserted above the Pond Matrix.
24388631798_9409b08d5b_c.jpg


26483350879_c6056bfe91_c.jpg
 
:wavehand: I think they came out awesome. Next up is electrical management, ATO system, temp controll/fans, and then clownfish.

26483349759_f019f62d33_c.jpg
 
Build Thread: TKERacer619's 600gal SPS Tank

Lids
Very nice

Im just thinking about the maintenance on these things
 
Last edited:
Lids
Very nice

Im just thinking about the maintenance on these things

Thanks! I'm hoping to keep maintenance at a minimum but it was certainly a criteria I considered when I decided to go 6 independent systems vs one with a shared sump. I have a few solutions that in the end will greatly reduce the amount of work I need to put into these.

the clown / BTA system looks awesome!!
Thanks! I appreciate it.
 
Back
Top