Coral Tank from Canada (1350gal Display Tank)

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Peter, haven't commented in quite a while. Mr Wilson welcome back! Chago09, really nice to have some expertise in what is arguably the most important aspect of keeping a reef tank....the water. :)

Peter, thank you so much for sharing this wonderful journey you are taking. I can imagine I am not alone in the vast amount of information this amazing thread has contributed to our hobby. Thank you!


Scott

Thanks Scott, this really is turning out to be an exemplary community effort. Chago09 is, as I type finishing the install of the new water system and I am very very happy with the result. I am planning a significant update on this issue as I agree that it should be one of the principle foundation pillars of any build and I truly believe we have captured a best practice that will benefit everyone.

Peter
 
FYI: update on my RK2 25PE skimmer, which is performing great:

1. The Venturi must be cleaned every few days to a week due to salt creep to maintain optimal performance, to do this simply warm up a cup of RO water and allow it to suck it through the air port while running, this is very important. I will be automating this with a timer/solenoid valve and RO reservoir.

2. I'm running a Pan World 70 pressure pump on the Venturi which produces suction of well over 50 SCFH (my gauge only goes to 50)

3. I installed a ball valve on the outflow of the Venturi, so there are valves on both the inflow and Outflows, for servicing. Without it you have to drain half the skimmer volume, a real BITA!

4. I installed a normally open solenoid valve on the Venturi air intake, wired to an ATO in my seawater reservoir, so if the skimmer goes nuts and the reservoir gets low it shuts off the Venturi air intake and skimmer.

5. I installed a timer/solenoid valve on the inside skimmer cup auto wash down (seawater) so this is now automated instead of manually done out of the box.

Elliott this is excellent and I really really appreciate you taking the time to document this for me/us. I like the failsafe measures you have identified that I have not taken into account yet. So you will actually see your influence in this build real soon.

Thanks again.

Peter
 
Elliott this is excellent and I really really appreciate you taking the time to document this for me/us. I like the failsafe measures you have identified that I have not taken into account yet. So you will actually see your influence in this build real soon.

Thanks again.

Peter



:thumbsup:
 
FYI: update on my RK2 25PE skimmer, which is performing great:

1. The Venturi must be cleaned every few days to a week due to salt creep to maintain optimal performance, to do this simply warm up a cup of RO water and allow it to suck it through the air port while running, this is very important. I will be automating this with a timer/solenoid valve and RO reservoir.

2. I'm running a Pan World 70 pressure pump on the Venturi which produces suction of well over 50 SCFH (my gauge only goes to 50)

3. I installed a ball valve on the outflow of the Venturi, so there are valves on both the inflow and Outflows, for servicing. Without it you have to drain half the skimmer volume, a real BITA!

4. I installed a normally open solenoid valve on the Venturi air intake, wired to an ATO in my seawater reservoir, so if the skimmer goes nuts and the reservoir gets low it shuts off the Venturi air intake and skimmer.

5. I installed a timer/solenoid valve on the inside skimmer cup auto wash down (seawater) so this is now automated instead of manually done out of the box.

Great suggestions and observations Elliot. Now I'm glad I didn't set it up yet, you saved me some work :)

I think your upsized Panworld pump is why you are getting the crystalized salt on the Mazzei injector. I will switch the pump too, because 50 SCFH is a hell of a lot better than the 20 SCFH offered by the direct drive pump that comes with it. It's a lot safer to use as well.

We are using a 230W DC pump to feed the skimmer. It has a digital RPM control so we can dial in the feed rate and save energy (rather than valving it down). I'll post a picture of the old 10 amp spa pump beside the dwarfed DC pump. We will save about 800 watts of power, a lot of noise and heat, and have the safety of magnet coupled DC pumping.

I will follow your lead with some of the solenoid and valve additions. Thanks again for the feedback.
 
Mr. Wilson: your digitally controlled DC pump sounds really nice, btw valving down a pump does lower it's electrical draw but not nearly the same efficiency as digital control. The digital control of the VFD on my .5 hp Iwaki turns that beast into less than a Dart in terms of electrical draw, around 100 watts! I'll keep you posted regarding any future mods of the RK2 but for now it's dialed in pretty good, producing a lot of skimmate :) btw, I can provide all the parts and suppliers I used for timers and solenoids , all very reasonable.

Kevin012: I feed it with a Dart valved back to 1500 g/h corresponding to a 2 minute dwell time
 
Hey Peter great build - I actually just got hold of this thread now - but have already subscribed to it. I'm just skimming through at the moment looking for photos but happened to catch this post of yours. Not sure where you are at this point, but I do have a very good friend who manages the the Hemodailysis/nephrology program at a lot of the hospitals in the Toronto area. He once showed me an RO system that produces some ridiculous amount of gallons per minute. Dialysis of course involves super clean water since it's running through your body and cleaning your blood. So needless to say the engineering for these machines and water systems are as good as it gets. This might be an area to check into as well... that is: find out what kind of equipment they use. I do believe it is quite portable too since there is a home dialysis program through which patients administer their own treatments in the comfort of their homes... just a thought to consider.

Regards,

Sheldon

For the volume that you are wanting and also not having to change the cartridges that frequently, I also suggest looking into the commercial/industrial/technical/medical sector for RO/DI. Back in my labrat days, we used a "Milleprore" water purification system. The lab had a 1000gpd unit that just barely met our needs.

I know someone who uses a GE Merlin RO 720gpd (~$550CDN) in the GTA and we just "T" off to the ATO through a DI stage. Lots of water and TDS is zero. Not sure how often the cartridges are changed but I'll find out for you. Might be more frequent depending on your source water (municipal or well) as I know the former source has LOTS of chlorine.

HTH

EDIT: Just thinking, if the source water is tapped from the main line and it's not already "filtered" by a household system, you might want to consider "prefiltering" the water before the RO/DI units so the cartridge media, membrane included, will last longer.
 
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Mr. Wilson: your digitally controlled DC pump sounds really nice, btw valving down a pump does lower it's electrical draw but not nearly the same efficiency as digital [\quote]

Yes it depends on the efficiency of the motor design. I used a kill-a-watt meter and at full power the old 1hp spa pump from Pentair was drawing 980 watts, and at approximately half power via valve, it still used 920 watts. Not enough for a tax credit :)

Some of the Baldor motors are better, but I haven't actually tested their claims.
 
For the volume that you are wanting and also not having to change the cartridges that frequently, I also suggest looking into the commercial/industrial/technical/medical sector for RO/DI. Back in my labrat days, we used a "Milleprore" water purification system. The lab had a 1000gpd unit that just barely met our needs.

I know someone who uses a GE Merlin RO 720gpd (~$550CDN) in the GTA and we just "T" off to the ATO through a DI stage. Lots of water and TDS is zero. Not sure how often the cartridges are changed but I'll find out for you. Might be more frequent depending on your source water (municipal or well) as I know the former source has LOTS of chlorine.

HTH

EDIT: Just thinking, if the source water is tapped from the main line and it's not already "filtered" by a household system, you might want to consider "prefiltering" the water before the RO/DI units so the cartridge media, membrane included, will last longer.

Good to hear from you again. We still need to go out for some drinks some time soon. Is there a better way of dealing with chlorine than carbon? Can we use a chemical peristaltic pump and sodium thiosulphate, or even a water softener? I would rather deal with extra sodium ions than chlorine which may be the source of our premature membrane failure.

We are using a water mixer that was running too hot ( high 80's instead of high 70's). That's adjusted now, but hot water has less chlorine so our chlorine burn may increase now. We have the longer commercial carbon now, and it is GAC instead of carbon block, but I don't want to overtax it just the same.
 
Mr. Wilson: your digitally controlled DC pump sounds really nice, btw valving down a pump does lower it's electrical draw but not nearly the same efficiency as digital [\quote]

Yes it depends on the efficiency of the motor design. I used a kill-a-watt meter and at full power the old 1hp spa pump from Pentair was drawing 980 watts, and at approximately half power via valve, it still used 920 watts. Not enough for a tax credit :)

Some of the Baldor motors are better, but I haven't actually tested their claims.

you're right, I used a kill o watt meter on a Dart, when valved down about half it dropped from 140 watts to about 110
 
I may have missed this but is any chiller being used on this system? And if so what failsafe are you going to implement in case of failure(which it will as it is man made and nothing lasts forever) of such a unit?

Trying to pick your brains here abit , i have always been scared of heaters and chillers and primarily relied on aircon to keep my temp down, my tank never uses heaters as the iwaki and pan world pumps plus Mh lighting cause my temp to rise.

I was thinking of using my coldwater supply to my house to gradually help cool the tank using a titanium exchanger but i am not sure it would actually work well. If one does use a chiller can one put in failsafe so that should a pump fail or thermostat fails that the chiller would switch off?- Any thoughts on this Mr Wilson?
 
Did you guys ever decide on a water system? It seems that the merlin unit suggested earlier gets pretty good feedback from everyone, and could easily meet your water needs. I wonder if chago just had a bad batch of them or something, because that simple device with a separate custom di resin filter would still be nice and small, good for a constantly evolving fish room
 
I may have missed this but is any chiller being used on this system? And if so what failsafe are you going to implement in case of failure(which it will as it is man made and nothing lasts forever) of such a unit?

Trying to pick your brains here abit , i have always been scared of heaters and chillers and primarily relied on aircon to keep my temp down, my tank never uses heaters as the iwaki and pan world pumps plus Mh lighting cause my temp to rise.

I was thinking of using my coldwater supply to my house to gradually help cool the tank using a titanium exchanger but i am not sure it would actually work well. If one does use a chiller can one put in failsafe so that should a pump fail or thermostat fails that the chiller would switch off?- Any thoughts on this Mr Wilson?

Our missing sump and paperweight chiller are normally sore spots, but I will give you a break because you are joining in from so far away. :) Welcome!

Peter's fail-safe plan for the chiller was to have a spare on hand in case it died. My predecessor ended up purchasing the back up from another vendor so it doesn't fit anyway:(

The next calamity of errors we experienced is the ambient heat thrown from the compressor exceeds the cooling of the heat exchanger. We have a very well built Aqua-Logic 1HP unit, but it is located in the small fish room and it is not directly vented. When I gave it a test run, the room went up 13˚F and the tank dropped 1˚F in about 30 minutes. It may have gone either way if I had left it, but the MARS holding systems would have been cooked in the process and some of the equipment may have overheated. We are going to run another test today, now that we ironed out some of our venting issues. My prediction is the chiller will be moved outside in the long run.

I'm with you on the air conditioning idea. In my 23 years professionally installing marine tanks, I have never used a chiller, or had use for one. I have used them on goldfish and lobster tanks and commercial systems, but never on a tropical reef tank.

Our current issue is temperature fluctuation. We are fighting against a few variable which include, but are not limited to...

- Seasonal changes (up here in Canada you can feel them).
- Radiant floor heating in the display tank area.
- Forced air gas furnace in the display tank area.
- Air conditioning in the display tank area.
- Air conditioning in the fish/filtration room.
- Lighting changes over the tank, including periodic lights out to combat nuisance algae.
- Exhaust fan that blows hot air from above the tank into the fish room. This creates negative pressure in the tank canopy, and positive pressure in the fish room. The humidity is drawn out of the living area of the home by the fan, and pushed back into it by the same fan through positive pressure.
- We have an HRV (heat exchanger) that was set wrong for the first few months.
- New equipment and more electricity (read as "heat") being added on a regular basis.
- mr.wilson forgetting to shut the fish room door.
- Playing around with the exhaust fan and forgetting to turn it back on.

Each of these effects the other, so we need to rein it in soon. The tank is running very cool between 76-79, which is too great of a swing. In my opinion that is too low. I would aim for 80-82; Let's call it 81˚F which leaves room for an upward and downward swing, matches the natural environment, and increases coral growth rates (compared to cooler waters).

I have three 1,000 watt titanium heaters ready to go. I will probably install them soon, as we cannot reach stability with our current environmental control system. The trend will be for the tank to run too cool, not too hot, so the chiller itself is a fail-safe (once we relocate it).

Back to the chiller and heat control. I recommend a dedicated heater and chiller controller by Renco. They are reliable industrial units that are very accurate. Since both heating and cooling is governed by one "brain", you will not have your heaters and chiller/air conditioning come on at the same time or in succession (one working against the other). The chiller I inherited with the project came with a single phase Renco controller, which I will upgrade to the dual phase to control the three heaters. I looked into running the heaters with the Profilux controller, but it was cost prohibitive due to the high wattage. It was also going to add a lot of clutter with an octopus of wires.

Sometimes an all-in-one unit is simple, while other times it is too complex and you end up with all of your eggs in one basket. Aquarium controllers are good for controlling some things, while giving a second opinion by simply monitoring others. That's where your fail-safe lies. We have an automated email and text message system if the tank temperature drifts to far out of the target number. That will come on line when we get the sump that I'm not talking about :)

In general, aquarium cooling is best dealt with venting hot air up out of the top with fans or vent placement. Cold air intakes should be placed at the floor where it is cooler. Pointing a circulation fan straight down at the sump will give enough evaporative cooling for just about any application.

If your ambient room temp is too high, which may be the case in South Africa, then a chiller makes more sense, but you might as well cool the air you live in at the same time because it costs about the same, and often less.

New lighting options like LED lighting and DC pumps are assisting in the cooling game. Buy stock in titanium heaters, as we will all be using them again. Its about stability more than target temperature. If you know your tank will have a tendency to drift hotter, keep the resting temp at 82˚F so a 4˚F increase will have no ill effects. Running the tank at 76˚F will only buy you a few hours at the cost of shocking your corals with an extra 6˚F increase when it overheats.
 
Did you guys ever decide on a water system? It seems that the merlin unit suggested earlier gets pretty good feedback from everyone, and could easily meet your water needs. I wonder if chago just had a bad batch of them or something, because that simple device with a separate custom di resin filter would still be nice and small, good for a constantly evolving fish room

Chago installed a nice system for us. I will let him explain it, but basically it gave us everything we need.

We do a 200 gallon water change every two weeks, which we have down to a lazy man's 45 minute routine. I haven't calculated evaporation yet, but it isn't as much as one would think. As a result, we don't need a 750 GPD unit. Our focus was on the following...

1) A simple system with clear canisters for visual inspection.
2) 250 GPD production.
3) Industrial sized sediment, carbon, and DI cartridges so we aren't constantly changing them.
4) A digital meter that displays the TDS post RO membrane and post DI cartridge so we can keep track of product water (at o TDS), and RO membrane production (between 0-5 TDS).
5) Auto shut-off when product water isn't needed.
6) Easy access for service.
7) A 1:1 product:waste ratio (rather than 5 gallons down th edrain for every gallon of 0 TDS product water.
8) A solenoid valve to divert product water to waste if and when it rises above zero.

This last feature was one that Chago (Drago) actually came up with. The clever part is it allows the RO membrane a chance to flush out and produce <5 TDS water before going through the DI resin. TDS creep is a term used to describe a temporary trend of high TDS water reaching the DI resin. While the DI resin will pull the water down to 0 TDS, it will prematurely expend the resin as it is greatly over taxed. This was our recurring problem with the original RO/DI system.

The AC controller doesn't need to be turned on manually every time you want a reading like the DC models require. This way I have no excuses for overlooking it. There is also an audible alarm that we may or may not activate. If anymore alarms go off, Judy will have Peter sleeping in the fishroom :)
 
If you want to get down to a 1:1 ratio, AND very high rejection, AND 250 gpd, you are probably looking at getting away from a residential scale membrane, and going to a high pressure (pumped) system with a commercial membrane. These systems get a little pricey.

If you can live with a higher reject water to purified water ratio, you could use two 150 gpd membranes plumbed in parallel if you have adequate (best at 65 psi+) water pressure, otherwise you could you use 3 or 4 75 gpd membranes plumbed in parallel. These should all have a 4:1 ratio. You can probably take them down to 3:1 and get a decent service life if you can feed them softened water. The larger prefilters and DI resin cartridge and housing are easy enough to do. There are 4 "standard" sized cartridges and the housings to hold them (all dimensions are nominal):
10" long x 2.5" diameter (most residential systems use this size)
20" long x 2.5" diameter
10" long x 4.5" diameter
20" long x 4.5" diameter

We just built a custom double DI system today with two 20" x 4.5" housings and refillable DI cartridges.

Russ
 
yes I mentioned earlier that running parallel or inline can be used in different situations. Peter has a tap pressure of 80psi so I have tons of power to run the two membranes in line. We could not get into commercial units on this because Peter wants silent operation of everything in his fish room. Unfortunately the quietest pump used in the water biz is the loudest in the aquarium hobby. So I needed to make something that would produce all that water, with high purity. Well we hit another road block when I was restricted to space, my previous design which I posted had to be modified due to space restrictions.

Yesterday the system was producing 1:1 to the drop. We filled two beer cups up at the exact same rate. Peter had a temperature regulator installed and its sort of finicky. I was playing with it last night and Peter has just told me the waste has gone up and the product down. So I need to make an adjustment on the regulator and we will be at 1:1 again.

I will go through and explain the system once Peter posts the pictures. It will be easier to explain each step along the way with pictures. I am very happy with how the system has turned out with all the restrictions. Being water is my own passion I would have loved to see a power house commercial unit in that fish room. Although when I first walked into Peters fish room, I didn't want to be the guy who ruins that room with noisy equipment.

As for the GE Merlin, LOL I did not have a bad batch LOL they are not cartons of milk LOL Most hobbyist check there TDS after DI and after the units been running and see that its 0 TDS and for them its what they want and need so its great for them. Although when I strictly scrutinized those units in my shop I didn't like a few things about them. I experienced tons of TDS creep (which is normal for all membranes, but not as high as I was getting) purity was not as good as it should have been (areas that most of my units would make 4 TDS the merlin was making 10TDS and worse) Filters would plug up and expire too quickly (especially for Peters application), the unit while running was noisy (again wouldn't be acceptable to Peter). I don't want to seem like I am out to get the Merlin. I honestly think its a scientific breakthrough in the technology they have come out with. And the unit is great for a lot of folks. I personally don't rate a product based on how much water they make, I go by the purity of the water and the consistency in which it can do that. I know a lot of products that are better than the Merlin for that.
 
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