<a href=showthread.php?s=&postid=14072363#post14072363 target=_blank>Originally posted</a> by RocketEngineer
RedEDGE2k1,
Stronger: The mechanical properties of standard sheathing grade plywood and douglas fir are approximately the same at ~4000 PSI tensile and compressive strength. That being the case, a .75" thick piece of plywood 3.5" wide has the same characteristics as half of one "2X4" of the same length......So therefore the perception that plywood is stronger then the solid wood stand is conditional.
Not really...the compressive strength you are looking at is major axis-major axis, or through the thickness of the plywood rather than through the length (minor axis-minor axis). Since our stands sit on the "edges" of the plywood sheets, the compression force is handled through the length of the panels, not the width. The width is needed to overcome buckling. When you compare the correct compressive strengths of the two types of wood, plywood is stronger.
Also, I've never seen a plywood stand made with exterior grade sheathing. We typically use oak, birch, or the like for its strength, finishing characteristics, and durability.
Lastly, it's misleading to say that plywood and solid wood are roughly the same strength for any given size, for countless reasons. Plywood is stronger in every regard, all across the board.
<a href=showthread.php?s=&postid=14072363#post14072363 target=_blank>Originally posted</a> by RocketEngineer
RedEDGE2k1,
Faster: That depends on what tools and help one has available to them. For one, how do you hold the side panels upright so you can pre-drill the holes? My original design allows for clamping pieces together or to a carpenters square for easy pre-drilling and tight assembly. Also, how do you cut out the holes in your panels? A drill for a pilot hole and jig saw with guide is one way. A router and guide is another. For mine, a pilot hole and then a counter top edging bit in the router uses the frame as a guide and gives you openings as big as the legs. I would say they are even in time of build.
For sake of discussion we have to assume folks have tools needed to build a DIY stand, or they shouldn't be building anything.

You might say a router, table saw, biscuit cutter, datto blade, etc etc etc is needed to build a plywood stand. I would disagree, because I built a rather complicated plywood stand using none of the aforementioned tools (check my "little red house"). I only used a skill saw, drill, jigsaw, and straight edge. Of course some misc small tools were in the mix as well, but my point is if you have the tools to build a stand out of 2x's and sheathing, then you have the tools to build an all-plywood stand as well.
<a href=showthread.php?s=&postid=14072363#post14072363 target=_blank>Originally posted</a> by RocketEngineer
RedEDGE2k1,
Easier: In terms of figuring out sizing to get strength I would say the solid wood is easier to size as its in known steps. Overall, I would like to hear why you think your plan is easier? Fewer pieces surely but the panels seem harder to assemble to me.
There's not really a need to engineer an aquarium stand unless you are trying to use a minimum amount of wood or are building some sort of funky specialized stand. Wood is STRONG as long as you use proper joints. For 99% of tanks, 3/4" plywood is already overkill, but it's the easiest size to work with because the thickness allows for stronger joints (more end surface to work with).
<a href=showthread.php?s=&postid=14072363#post14072363 target=_blank>Originally posted</a> by RocketEngineer
RedEDGE2k1,
Cheaper: That depends on the quality of materials. Thinner plywood is less expensive and 2X material is easy to come by where as quality A face plywood can run a pretty penny. If you screw up the plywood you may have to buy a whole new piece where as mine can be faced in strips as several folks on RC have shown. It all depends on the final look.
A couple things here:
"That depends on the quality of materials" - Of course, that's the same with anytyhing in life. In this case, the difference IMO is negligible. A sheet of 3/4" oak plywood is $45, exterior grade sheathing (the ugly construction stuff) is $25. The cost increase is minimal relative to what you're getting.
"Thinner plywood is less expensive and 2x material is easier to come by" - You don't need thin plywood or 2x material if you use 3/4" plywood only. And, every Home Depot and Lowe's I've ever been to sells plywood and 2x members under the same roof. So I don't follow your reasoning that 2x members are easier to come by.
<a href=showthread.php?s=&postid=14072363#post14072363 target=_blank>Originally posted</a> by RocketEngineer
schristi69, the whole panel transfers the load only when it is left intact. If the sump is located under the tank, an opening of some kind is need and this will degrade the strength of the stand.
Not really...there are other forces other than "straight down" (gravity) that need to be considered. Water movement in particular puts lateral stress on the stand, which is a non-issue if the stand is made of 3/4" plywood because it is strong in EVERY direction, not just down. Of course, the same is true for a properly sheeted 2x stand, but again, you don't need a sheeted 2x stand if you build with 3/4" plywood from the get-go.
As for door openings, of course we need access to the sump within the stand. I have two large doors on my plywood stand that I built and the stand is still overkill for my tank. The same goes for any mass-produced plywood stand. I have never seen a plywood stand (or any stand for that matter) without sump/storage access inside it. I didn't show door openings in my sketchup model because I was in a hurry and was trying to be simple.
I think it would be interesting for me to go to my LFS and take dimensions and pictures of one of their many mass-produced plywood stands for large tanks. Let's say a 220g stand. Then, come home and build the same stand using the exact same materials, posting a "build thread" here on RC. I would bet a hundred people would chime in to tell me I'm crazy, that I don't know what I'm doing, that the stand will be too weak, that I need some 2x4 corner braces and a 2x8 header, yadda yadda yadda. However, if any one of those folks is given $800 and asked to buy a plywood stand at their LFS store, they would do so and NEVER question the strength of the stand. People do it all the time. The stands do not fail.
Of course, if you don't know what you're doing, it could fail. But again, if you don't know what you're doing, you shouldn't be doing it.
In closing, I certainly agree that 2x stands sheeted in thin ply work just fine and always will. I just think there is a better way, and better for many reasons.
Take care,
Dustin
My stand: