I don't use PVC cleaner. I just wipe it clean with a damp rag and then glue. If it's really ugly, sand it first and then wipe clean. All the PVC cleaners I've used doing other plumbing that doesn't show, leaves an ugly purple stain.
After it's glued and set (5 minutes) it's probably OK if it's not under any pressure. You might wait 30 to 60 minutes to be safe. If you are hooking this up to a tank that is already cycled and running with animals in it, I'd wait 12 to 24 hours, just to play it safe.
Why would you need to turn up the heaters just because you are adding some extra water volume? Is your house that cold? I had a 425g system and ran water outside to a chiller and back (Florida). But we do get some cold... OK, cool, weather that gets down to below 40F. Even then my heater was easily able to keep up.
You can put the heater anywhere, it really doesn't matter if you have decent water flow. Just be careful to keep it from touching the acrylic. The heating element does get hot and it could do damage to the acrylic of the sump.
I wish I had known not to try and keep my sump/refugium clean like the DT. It doesn't help and in fact it may hinder good stuff growing in there. Adding a bit of live rock isn't a bad idea either. Be sure you have the room for 'extra' water in the sump for when the power goes off and the tank siphons water to the sump.
Oh, I almost forgot. Seriously consider doing some kind of water containment system under and around your sump to collect spills, splashes, drips and Heaven forbid... leaks! If you have a nice wood stand and want to keep it nice, consider this idea. Here is a link to the 'drip tray' I made for inside my stand.
http://www.reefcentral.com/forums/showpost.php?p=24688144&postcount=28
I also did one with some flexible PVC shower pan liner from Lowes on my old 180g system. When the tank developed a big leak, the liner saved me from about 100g of water on the floor by collecting it and running it out of the house!