going to plumb tank friday have a question..

mrpet

Member
im going to start plumbing my tank this friday. my question is the tank is 1" thick plexi any tips on how to do this a buddy of mine was doing his and the drill kicked back and damn near broke his wrist. i dont care about my wrist just dont want to wreck a 3500.00 tank....also i kinda blew the height of my baffels in the sump need to cut them down any suggestions on what to use to cut them i was thinking of a dremal but its really tight in there would like it to be at least seni straight.

thanks
 
I cut all my bulkhead holes, through 3/4" acrylic. I used a hand drill with a 90 degree hand grip attachment, along with a portable drill press device I got from Home Depot. The drill press holds the drill in place and slides on two metal rails up and down, has a hard plastic foot that lays flat on the acrylic and allows the hole saw to slowly make contact without kicking back or sideways. Make sure you get the right hole saw that has the low profile teeth and not the aggressive ones for wood. Go slow, heat is your enemy, stop often and let the acrylic cool down, use water if necessary to keep the acrylic cool. I just went really slow, it was very easy to do. I did mess up one hole before I got the drill press so I had to go bigger and get a bigger bulkhead to cover up my mistake. As long as you go slow, use the portable drill press and use the correct hole saw you will not have a problem.

almost forgot, I also layed down 1/4" plywood, taped it down with duct tape and drilled through the wood then the acrylic, it prevents movement when starting the hole in the acrylic and allows a nice clean cut
 
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here is the drill press info:

Accudrill by General, precision drill guide, upc 23059, no 36/37, available at HD
 
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