Its time....my first build thread!!

I had an issue with my caulk gun so it was sloppier than I wanted it to be. Ended up getting a new caulk gun for a few bucks and hope that the other 3 baffles go smoother
 
I agree with the others, who cares how good the sump looks? Those beads look good though. They're much, much cleaner than any sump I've ever built.
 
Yeah...even though I know it is only the sump, i have that little guy inside me saying it has to be perfect. I decided to quit while I was ahead though. After the second leak test failed, I nearly cut off all the silicone and was going to try from scratch again. But good prevailed over anal retentiveness, and I just globbed some more on. I hope to get the second baffle in tomorrow.
 
I've also always done the silicone all at once. That stuff will give you a headache.

I'm the same way about perfection. Except with sumps, sometimes those globs will save you a problem down he road.
 
To get a really nice silicone seal use the blue tape made for masking paint about 1/4" (or whatever your preference is) away from glass (both sides) and apply a good bead of silicone, wet your finger with isopropyl alcohol (rubbing alcohol) and run it along the seam, peel the tape away before the silicone sets to much.
 
can you post a better ful side view of the sump? i am going to be doing a 40b soon and could use some pointers. i want to do a refugium in the center chamber
 
Hope these help
 

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Actually, these are better. I have taped out right now where I am going to put my baffles. I am still trying to decide if I want a smaller (~5 gal) refugium and a medium size return area (~10 gal), or skip the refugium altogether and just have a skimmer/return are sump design
 

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I have a 40 breeder for a sump. Mine is divided 20 gallon for skimmer/intake, 5 gallon refugium and 5 for return.
 
do you have an ATO system at all? How often do you have to top off the return area for evaporation loss?
 
Today's update: I have finished painting the stand. Almost finished with baffles in the sump. I feel like I am finally making some progress.

Next question- I was going to use a durso standpipe for the tank (1" to sump, 3/4" return). I am still not very familiar with the different styles of overflows. Are there any other options?
 
Ok....probably a stupid question. Where can I get cabinet doors to put onto my stand. Are they easy to make? I don't need anything fancy, just something that I can paint black and keep the cats out of the stand
 
Updated pictures of progress. The pvc is just dry fitted for now but its nice to see the whole thing put together....finally
 

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