slug said:
I set up my last reactor the opposite way with a valve controlling water into the reactor and it has been a lot more steady. Why do you want to run a reactor pressurized? I've always seen them set up this way with the valve controlling effluent at the end of the line, but eventually this valve gets corroded and the rate slowly drops.
It is very acceptable to set the controlling valve at the inlet rather than the outlet and that is what I describe as a simpler alternative.
On the other hand the amount of CO2 dissolved in the water is directly proportional to the partial pressure it is under. By increasing the reactor's operating pressure the dissolution of CO2 will be faster and will be less prone to accumulate as a gas inside the reactor.
Depends on the type and material of the valve I doubt it gets corroded, my preferred valves for this kind of job will be PVC needle valves which will allow for a more precise control of the flow which does not have enough speed so the particles that could get carried away will have no effect on the valve internal surfaces.
There are many reasons why the effluent rate flow changes here are some:
a) temperature changes create expansion and contraction of the valves which vary their set points
b) as the media dissolves, the grain size decreases increasing the pressure drop across the media thus lowering the flow.
c) Water level feeding the feeding pump changes thus changing the pump's suction pressure and as such the discharge flow.
d) Bubbles trapped inside the reactor and within the media expand and contract and get circulated by the recirculation pump creating variable pressure inside the reactor.
e) the small orifices of feeding valves continually build up gunk from the tank and get partially blocked overtime
f) Potential media mush accumulatin in the recirculation pump or calcium carbonate build up on the feeding pump changes it's performance over time.
I think you get the idea. I wish someone invented a compatible flow regulator to keep it constant. One way of doing it is to use a positive displacement pump (like a doser) to feed the reactor. The pump works on constant flow and it's dischage pressure will adjust to counteract any variation in back pressure comming from the reactor. Unfortunately they are usually expensive and may require more maintenance.