LED Fixture Build --Kcress--

OK Scott. But I'm not riding on any of your R/Cs!!! LOL

A way to monitor them is to keep an eye on the heatsink temperature over time. If, with no changes, the heatsink starts running cooler it means the LEDs are becoming less-connected to it. Of course you can also re-tighten them.

I'd have a hard time getting those nylon screws to self-thread the aluminum...
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ROFl....tru....tru....they don't self tap very well. :hmm3:
 
jpccusa; Yes, we shall see.. I'm not really conventional so what I do end up liking may not be your cup of tea..


Wow PITA bending all of those by hand. You did a very nice job!! Can't wait to see the end result.

Thanks.

Yeah, that stuff bent way harder than I expected. In fact my CNC router took a dump the first time I tried cutting the panel out. So I took the opportunity to try one of the few petals that actually got cut and was so shocked by how hard they were to bend that I redesigned them to what you see here and they were still hard!
 
I got a chance to finish wiring up the fixture.


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Here I've labeled what's what. Note the CEN-60-48 ripple monster.

Before power-up always crank down the current adjust alllllll the way.

You can also see the screws all poking out the top of the heat sink.

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That looks great! I'd love to have a CNC to play with.

I'm a little concerned that bending those tabs may have slightly distorted the area where the LED's are fixed, possibly creating a tiny void under them?

I can't stand the suspense I need to know how that 4.6v ripple effects things.

I see you've stated that you'll be driving these at 800ma but the driver is rated at 1.3A so 650ma per string, is the extra 150ma what you've worked out as a result of the ripple?
 
I’m a little concerned that bending those tabs may have slightly distorted the area where the LED’s are fixed, possibly creating a tiny void under them?

Agreed!!!!!!! It looks like there's a slight bow - but it could be just camera optics in the picture.
 
Very nice build - wish I had access to a cnc. :) Although, sorry to say, I think if you add optics, those bends may be rendered useless. Tagging along - can't wait to see the finished product.
 
That is awesome! Cant wait to see it in action! I am thinking about a DIY led build and this just gave me some good ideas for when I finally start it.
 
I forget what Cnc stands for but basically it is a nice toy I mean tool that takes a auto cad drawing and then makes all the cuts that are in the auto cad drawing


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I believe there is thermal compound under each star... that would fill the void.

Yeah but thermal compound is meant for very tiny gaps not huge ones, of course I haven't used thermal compound in a long time maybe it actually transfers heat better than it used to :D

One thing to help with the bending, maybe on version 2.0 :D Since you have the CNC why not grind down a channel along the bend area that's 1/32 or so so the bend doesn't take as much effort? Nifty little setting you have, on my man-list for things I'd like.

Also I know by the looks of the wiring, the jumper popped out at me, are you running two strings in parallel? I'm assuming the fuse and the resistors are for that? I'd like to see the specs on those fuses/resistors when you have the chance.
 
Kcress,
I think your resistors are for the current monitoring purposes. Is it 1 ohm resistors? From the look of it, it is about a watt or less. In my LED built, I use 1 ohm 5 watts wire-wound resistors and I can still feel they are quite warm to the touch with 1 Amp going through it. Just curious.
BTW, very nice built!
 
Kcress, sorry to ask: What is CNC?

CNC = "Computer Numeric Control". It's basically a way of controlling a device from a computer. Typically you use a CAD (Computer Aided Design) program to draw something on the computer, and then go through some process (it varies depending on what you want to do) which results in a file you can send to a CNC device (typically a router, on an X,Y,Z table, that describes where in space to move the router, and how fast the spindle ought to be rotating etc.). It's all numbers, hence the acronym.

Beware, these things are addictive. I now have 3 of them...

- A PCB "engraving" machine that starts off with a sheet of copper-clad FR4, and "rubs out" the copper, leaving behind a circuit to which you can attach components. It's accurate down to about 6/1000 of an inch - which is to say it can create "wires" only 6/1000 of an inch wide connecting pins on ICs. I use it a lot :)

- A traditional CNC machine made by K2 - see http://k2cnc.com. This is actually still awaiting software to use it fully. I intend to use it when I get around to making housings for my reef controller.

- A Thing-o-matic from http://makerbot.com/ which allows me to "print" in plastic, making a 3D object. This is an additive CNC machine (it deposit plastic, one layer after another, to form the model) whereas the other two are subtractive CNC machines (they route away material from a solid block, leaving behind the desired model).

If someone says "CNC machine" without any qualification, they're almost always talking about a router on an X,Y,Z table, so it's a subtractive device.

Hope that clears things up :)

Simon
 
kcress,

I'm curious as to why you didn't go with your DIY Driver? Did you ever end up building a rig with it?
 
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