maybe the main difference was the taking out of the sponges?? when you keep the sponges in place the bacteria clog them up and then leach the nutrients back into the tank.
Not necessarily. The "efficient BP" would need to be releasing a carbon source into the water column to get bacterial growth within the water column. Per the manufacuters direction, these pellets do not leach C into the water column and if that is true then they cannot be the cause of the bacterial bloom within the water column - they would only induce bacterial growth on the pellets. That is only if the manufacturers claim that they do not leach C into the water is true.
Bluereefs.
Is you new diy reactor creating significantly more aggressive flow or abraiding the pellets in any way which could be causing them to release any material into the water column???
If you've used these pellets for many months and only saw this significant bacterial bloom after switching to your DIY reactor then there is some aspect of your reactor that is changing how these pellets are functioning. What were the exact modifications to the reactor??
0 po4 on a salifert test kit is likely FAR from 0 in reality. Of the reviews I've read, the salifert po4 test is one of the poorest quality tests for po4 - in both accuracy and precision.
Jeremy