Your problem seems pretty obvious to me. You're testing Phosphate levels with a Mickey Mouse test kit, an API kit is nowhere near accurate enough for a reef tank. The clue is the algae overgrowth! Phosphate and silicate will dull most corals. I'd buy a Salifert or D&D test kit, and see what's really going on in there.
Would using a dosing pump for Alk be good enough, then manually dosing the Ca portion?
I already have money invested in 2part chemicals I would like to use them.
I've NEVER dosed vodka.
I DIDN'T do a large dose of Alk all at once, I do 40ml every day to maintain dkH of 9.5
Lights are back on (aside from the 250w)
I wouldn't call 15gal weekly water changes "heavy".
I have no idea what caused the Alk to drop to 6 during the 3 day lights out. All I did was my normal weekly water change (Alk of NSW was 10)
I'm getting so many conflicting ideas it's hard to figure out what to do, but I certainly haven't done anything drastic. The "lights out" period was the only action I've taken that differs from my normal routine.