<a href=showthread.php?s=&postid=15235394#post15235394 target=_blank>Originally posted</a> by dzhuo
John,
So the return does have to slightly larger than the primary drain. So when the GPH is larger than the primary drain, the backup drain kicks in. As long as the return is just a tiny bit larger than the primary drain, only a very small amount of water will go through the back up drain which won't cause much noise. Is this the concept?
I just don't see anyway you can make an exact GPH match between the return and the primary drain alone so you don't need the back up.
You seem to be making this harder than it needs be. This system is "self regulating" once you get it in the "ball park" with the gate valve. Some people get lucky enough to have the sweet spot just right on a ball valve, but on my system, there is no way I could get mine right with a ball valve. A gate valve is crucial for proper operation. Without a gate valve, all you will do is go too high or too low. That is what I think is causing your confusion. All you see is too high or too low.
Most drilled tanks using this set up use the "large" "drain" bulkhead fitting for the "primary" drain, and the small bulkhead fitting, that used to be the return line, as the "emergency" drain. The primary drain does all the work, and is adjusted with the gate valve. My inlet holes go down about half way into my overflow box.
With the gate valve full open, the primary drain is just a surface overflow. Draining water off the surface of the overflow compartment at the lowest inlet to the pipe. Close down on the gate valve. Now you have restricted flow. It can't drain as much. The water level starts to rise in the overflow box. It starts filling the pipe. Now the primary drain line is full of water from the surface of the overflow level, to the gate valve. As the water level continues to rise, it now has more head pressure.It now forces more water through the gate valve. It now finds a equilibrium with head pressure, water level, and gate valve opening. This is what you are not getting.
Now, close the gate valve a little more. Water level in the overflow get higher. More head pressure, higher flow through the slightly more closed gate valve, new equilibrium. Now close it a little more. Water level rises, yet now you are getting to the top of your tank. You set the "Emergency" drain level, to the highest place you want your water level in your tank. Water level continues up gets to the emergency drain stand pipe level, starts taking the water that the primary can't handle.
I have a bout 6-7 inches in my overflow box from where my Primary would suck air, to where my emergency will overflow. I adjust my gate to put my water level an inch below emergency. Where my overflow goes in my sump is baffled to 10 inches. Meaning my overflow compartment stays a constant 10 inches regardless of evaporation. My ATO keeps my return chamber whereI want it. My Herbei is set and forget. I can put it where ever I want and forget about it.
Does that help?