Oops here comes scope creep again. This time I am creating a DIY Kalk stirrer.
Here are my parts:
Used lab stirrer $45 on ebay
"scrap" piece of acrylic tubing $15
Several valve parts from usplastics and nylon screws $20
Electronic timer $15
Total $95
The stirrer will not need a pump because it will be fed directly from my RODI.
To put it together I had the acrylic store cut the ends of the tube so they were clean and ready to be attached. To create the two components of the flanges, I used a table saw and a piece of wood with a nail placed 3.5 inches from the edge or 1/2 the diameter of the circle I wanted to create. I then clamped the wood to the table saw and drilled a small holw in the middle of the acrylic. Then I just slowly turned the acrylic until a circle was created. I then just repeated these steps for the second circle.
To create the donut shape for the bottom half of the flange, I lucked out and had a hole saw which was the exact size I needed. I already had the center of the circle located so it was very easy to drill without the hole moving around.
Now that I had the two flanges complete, I could determine what size O-ring would be needed to seal the completed flange. I determined I needed a 4.5" inside diameter gasket or O-ring. I found several online, but for a $5 part I had to pay more than $10 to have them shipped. I decided to check with my local Home Depot or Lowes, but had no success. So I checked with an appliance repair place knowing that there has to be an appliance which would need a large o-ring. The problem I ran into was that in order to determine if they had one, they needed to know the part number for it. Of course I did not have any part number. My last resort before I ordered online was NAPA Auto Parts. After brain storming the the staff, we found a gasket which was the perfect size and only $2. Success!!
At this point I am waiting for the lab stirrer to come in so I can determine the size of the base and for the nylon screws to come in so I can determine where to and how many holes to drill to attached the two flanges. More to come...
gasket:
flange parts:
acrylic cylinder: