unless you guard would thing the ball would just seat over one of the 3/4" ports.
I'm assuming you're thinking like a Calfo type manifold
Yep, thats what im talking about, only mine is a 1 1/2" x 3/4" tee instead of a 1 1/2" tee in the pic you linked. Heres mine:
I dont think the ball will get stuck on any of the 3/4" ports, im not too concerned about that. Theres about 3600gph flowing into the loop, and running with 12 open ports, theres no more than 300ish gph at any given port.
Waht happens when the ball gets back to the beginning of the "loop". Won't it run into the pump? How does water get into the closed loop to make up for water going out?
The ball would only be in the return manifold, not in the actual "closed loop". Im not talking about shooting ping pong balls at my reef, although that could be a whole different kind of fun! I think the trick is, finding a way to circulate the ball within the return manifold. Without knowing how the fluid dynamics work inside the manifold, im not really sure how things are flowing in there. Thats where I need some experience or details from someone far smarter than myself.
Now you need to figure out how to get your water to flow through that loop in one direction. Where the pump plumbs into that loop... the water is going to take off down either side of the circle. If you have an outlet at the end, water from either side of the loop is going to lodge the ball at that point.
This is the challenge exactly. How does the water actually travel through the manifold? That is the question. And assuming its equalizing, can it instead be directed to circulate?
If you have the outputs attached to the plumbing in a manner that is completely smooth you might get the ball to "slide" past them, but when the ball gets to a certain point the flow from the other side is going to push it back towards the direction it was coming from.
This is what I fear would happen as my closed loop is now. I think the ball would find a spot in the manifold of a somewhat equalized pressure and just kind of park there. Probably restricting flow to the entire loop.
I tossed around the idea when I first made my manifold to use a sanitary tee where the flow enters the loop, using the curved output of the sanitary tee to enter back into the loop, thinking it may be more likely to circulate the water. Im just not sure thats how the fluid dynamics would actually work. If theres a way to ensure that water is circulating inside the manifold, I think the whole ball concept may actually work.
So perhaps challenge one becomes, how do you make the water in the manifold circulate instead of equalize? Assuming all of that is possible, then its just a matter of trying out a few different balls that fit and seeing what happens. Assuming circulation inside the manifold is possible, there could be concerns with the ball moving through the loop too fast, the ball getting too loud as it bounces around, and im sure plenty of other concerns.
Thanks for all the feedback guys, keep it coming!