Recirc pump for 6" Skimmer

I played with some 6" tube today. What a pain to cut! Any recommendations? My 12" mitre can't take it and rotating it on the table saw was a bit dicey. I managed to get a pretty good cut but I'd like to find an easier way.
 
<a href=showthread.php?s=&postid=9617292#post9617292 target=_blank>Originally posted</a> by thorsky
I played with some 6" tube today. What a pain to cut! Any recommendations? My 12" mitre can't take it and rotating it on the table saw was a bit dicey. I managed to get a pretty good cut but I'd like to find an easier way.

Usually one end of the pipe is factory cut so it should be straight. You can measure and make several marks around the pipe. Use anything straight yet flexible to use as a straight-edge to connect the dots and draw your line. Then you should have no problem using your miter saw, it may take 2 or 3 cuts but at least you'll have a good straight cut. Just make sure that your miter saw blade is set nice and vertical.

It really helps a lot if you chop off a piece from your 10' length (if you did buy a 10' length) rather than try and handle the long piece under a saw blade.

What worked well for me was using a table saw. It took a while to set up a temporary jig to hold the PVC straight and perpendicular with the blade, but then it cut VERY nice.
 
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That 3000 looks like it will be a powerful pump. I would try to get as much reaction chamber as you can fit in the space you have :)
 
Originally posted by thorsky
I played with some 6" tube today. What a pain to cut! Any recommendations? My 12" mitre can't take it and rotating it on the table saw was a bit dicey. I managed to get a pretty good cut but I'd like to find an easier way.
<a href=showthread.php?s=&postid=9509175#post9509175 target=_blank>Here's how I did it with only a hacksaw, tape measure and masking tape.</a>
 
Randy & Coyote, thanks for the cutting ideas. I'll give it a go.

Randy, I agree the pump has some power. I'm going with 8" cast tube with .25" wall. I'll have the shop cut it so I get a perfect bonding surface. Any thoughts on height? It's a basement sump so no limits. ;) I was thinking 18". I can order two feet and have the ~6" pice left for the cup.

That leads to my next question. I plan to attach the reaction chamber to a .25" acrylic bottom plate. Do I need to route out a circle to set the tube in and then glue? Or can I get away with just gluing it if the cut is perfect? And which weldon? I've got 4 and 16, but I remember seeing a two part weldon recommended for large tubing connections.
 
I think 18" seems a little short, especially if you are going to mod the pump. I would go with taller, like 24". i would also think about mounting ER style, with the output and pump higher on the body (2/3 of the way up) and the intake low (like 1/4 from the body. that way you don't have head pressure issues, and still get bubbles near the bottom of the skimmer. what size neck are you putting on this?
 
Ok, the .25" wall 8" tubing is going to take a while to come in. They can get 1/8" wall a lot faster. Any thoughts on that? The 6" I have is 1/8" wall and seems pretty sturdy. The .25" would be nice to have (and expensive), but would the 1/8" work out well?

I am still wondering about routing a groove to set the tube in on the base. Necessary?
 
I would have to say that you will definately need a larger reaction chamber than what you first mentioned for this pump. I used the OTP 2000 w/ a six inch reaction chamber 16 inches tall, and I don't think it could have handled much more.

That said, what the hell? I didn't get any accesories w/ my OTP pump. Where did you order yours from?
 
Got mine from Aquacave. Very prompt and free shipping for orders over $175.

I was playing with the 3000 and the fittings don't look to be standard. How did you hook up the 2000?
 
<a href=showthread.php?s=&postid=9629654#post9629654 target=_blank>Originally posted</a> by thorsky
Got mine from Aquacave. Very prompt and free shipping for orders over $175.

I was playing with the 3000 and the fittings don't look to be standard. How did you hook up the 2000?

That's strange ... I was reassured by Aquacave on more than one occasion that the 2000 and the 3000 was compatible with standard pipe fittings.

I hope they work out for you.

They told me that the 1000 was NOT compatible with standard pipe fittings.
 
Just took the pump out and checked. The inlet fitting is very close to a 1" male NPT but does not thread quite right. I can thread a 1" female NPT fitting onto it about 1 full turn. You can tell it's not right. The output is again real close to a 3/4" male NPT but no dice. I can't get that to thread at all. I'm wondering if NPS (non tapered) fitting may work better. If not, I'm not sure what else I can do. I can get dies to rethread the PVC or the pump fittings but what a pain in the but.

Anyone have any ideas? The pump comes with some fittings as shown in the pics, but they are somewhat restrictive. I wanted to run 1" pipe in and out.
 
That's odd. I'd give aquacave a shout and see what they have to say about it before you start breaking out the tools. FWIW the look of your pump is the same as mine, just upsized.
 
Well ... this might be a good excuse to send it back and get the 2000 if you wanted to stick with your original plan. I find it hard to believe that they would be able to send you a new 3000 pump 'with the correct threads' if you know what I mean. All of the 3000s are likely the same I would assume.
 
I think I remember reading something about one of the ocean runner pumps having the same problem with fittings, must have been the 3500.
 
If that is the case you could try to contact Aqua Medic and ask them if the Ocean Runner 3700 is the appropriate thread sizes for what you need. If so, it should be interchangeable w/ the OTP3000. I got a replacement output for my OTP2000 and it was $2 from Aqua Medic. I just asked for the output for an Ocean Runner 2700. The number for replacement Parts for the Ocean Runner pumps is.........Aqua Medic at 1-866-419-0086. If that iswhat you choose to do, you should know it only took three days for my replacement to show up.
 
I'll let Aquacave know what's going on and see if they have any ideas. I'm going to take the input and output with me to HD tomorrow and try the electrical conduit fittings. I seem to remember them being non-tapered.
 
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