Cabinet Build - The Reclaimed Barn Wood
Cabinet Build - The Reclaimed Barn Wood
Cabinet Build - The Reclaimed Barn Wood
Barn Wood Finishes
Over the last year, I've really taken a liking to the look of reclaimed wood furniture. To me, the character of the old wood has a story to tell. Couple the character with the idea of giving new life to something that has been left to the wayside, is pretty intriguing to me. When I started to scope out the new aquarium, I really wanted to incorporate some reclaimed wood into the project. I started out with the idea of having a small counter top that surrounds the aquarium. After incorporating this into my sketches, I decided that a bit more wood was needed to get the overall look I was after. I decided to make the doors out of reclaimed wood as well which helped but was not exactly what I was looking for. Sketch after sketch, I was not satisfied with the look I was getting. It finally dawned on me that that I was missing some wood element higher in the room, that is when I decided to incorporate the reclaimed barn beam.
This was my winning sketch where reclaimed barn wood was added for the counter, doors and beam
My search to find reclaimed barn wood started on Craig's List where I found Porter Barn Wood advertising their business.
Porter Barn Wood has a lot in down town Phoenix where they sell bare wood which they've pulled from old barns. The wood that I purchased is White Oak which was from a 150 year old German Barn in Pennsylvania. The owner of Porter had pictures of the actual barn that the wood was pulled from. It's very rewarding to look at these photos and see that my beam was once a rafter and the counter was once a floor in this vary barn.
It's great to look at this picture and know that my beam and counter were once part of this barn
When you first look at the bare wood, it's hard to imagine that it's going to become a beautiful piece of furniture. The wood comes full of nails, holes, knots, insects, etc. My first instinct was to look for boards that were in better shape than the others. The owner of Porter quickly schooled me that the gnarlier the wood, the better the finish. Let me tell you, it's not easy to leave a lumber yard with pieces of wood that look like they belong in a landfill. I've included a couple photos of the lumber at the yard and the particular pieces that I purchased for the cabinet.
Stack of floor threshing sitting on the lumber yard lot. It's difficult to imagine these boards becoming beautiful portions of my aquarium cabinet.
Here are the pieces of White Oak sitting on my side yard. You can see just how bad of shape the wood is in.
An orbital sander makes pretty simple and quick work of reclaiming the barn wood. The hardest part of the process is determining how much you want to sand. Not enough and the finish will not look good, to much, the wood will end up looking brand new. The wood was lightly sanded with 80 grit sand paper followed by 150, then 220. Once the wood was sanded, all of the old nails were removed and I planed the wood to get a consistent thickness between both boards. I've included a coupe photos of the floor threshing/counter top pieces while I was working on them.
The piece on the left has not been sanded yet where as the piece on the right is ready to be stained
Here is another shot that shows the contrast between the reclaimed and bare pieces of wood. Shortly after this was taken the piece on the right was sent through the planer.
Once the wood was sanded and planed, it was finished using
Briwax. Briwax is a combination of both a wax and stain. Applying it as simple as brushing it on, letting it dry and the buffing it out. Follow the provided link for Briwax tips and tricks. Briwax comes in several colors, I used a color called dark oak to achieve the rich look that I was looking for.
Here is a photo taken of the counter top shortly after the Briwax finish
Close up photo of the counter and doors. I love the knots, bug groves and overall character of the reclaimed wood
Photo of the beam after sanding and Briwax. The beam was only lightly sanded with 220 grit sand paper. I love the notches and holes in the beam that were once used to tie multiple beams together.
Another photo of the finished beam
That concludes my latest journal entry. I will be detailing the build on the doors in my next update. Thanks again to everyone for the views and comments. The tank was supposed to ship today, hopefully we will be talking about plumbing, live rock and water before too long.