I would really like to see everyone give Cafepress.com some serious thought. Yes, there is shipping, but if a few people go together it wouldnt be that bad. They also run free shipping specials quite often, the one right now is for any order over $50.
The advantages are, no mininmum order. If someone joins the club later on, how do we get them a T-shirt? You can also do more than just T-shirts, you can get hats, coffee cups, magnets, mouse pads and on and on, plus they do all the work. A basic T-shirt is about $8. All we need to do is get a hi-res image, set up a GIRS store on the CafePress site and thats it.
Again, just something to think about.
Allen