Well, the worst possible thing happened this week. I came home from work on Wednesday and the tank had a huge crack across the front. I'm not really sure what caused it, either the tank was defective or my stand caused it. No way to really know.
The worst part is the tank was covered under warranty up until the point I 'modified' it. While the LFS and the manufacturer agree that the modifications did not contribute to the failure, they are using it as a loophole to keep from having to replace the tank. Fun. FWIW, neither one cared it was on a DIY stand which I thought was a huge part of the warranty. Evidently not.
The more people I talk to, the more I evaluate the situation and the more I think about it the more I believe it was a tank defect. But like I said, I will probably never really know.
Either way, I'm majorly bummed and am now evaluating what I am going to do. Fix the tank and use it. Buy a new tank and reuse my stand, or get a whole new setup. I might end up getting a new DSA tank and stand so I have a warranty. Future is up in the air at this point.
After the emergency draining of the tank I continued to disassemble it. It had to be done one way or another. I had about 25 gallons of RODI on hand so I made some SW up real quick and tossed in some powerheads to keep the LR curing.
Damage to my house was not nearly as bad as I anticipated. Most of the water stayed on the tile, the parts that did make it to the carpet were pretty wet, but as the carpet meets the tile, my cats have already prepped the edges of the carpet to be pulled up from the tack board, so I just propped it up and shoved a floor fan under there to dry the carpet and padding to keep it from growing mold over the next few weeks. The only real loss was the tank and attachables like the internal overflow and misc plumbing pieces I have to cut to remove. Although, I can reuse the overflow if I remove it.