Metal halide light fixtures made of...
pine?!
This is
extremely troubling. I can't tell from your photos, but I
hope there is an air gap of several inches between the bulbs and
the wood. I fear these light fixtures are a genuine fire hazard.
One 400W bulb and one 250W bulb per fixture. 650W per fixture.
Yikes! Double yikes! The temperature inside those boxes must be
approaching the ignition point for wood. Softwoods like pine ignite
at even lower temperatures than hardwoods like oak or man-
made plywoods (not that I wouldn't use those materials either).
After a few days, heated wood of any type loses all moisture
content and becomes flammable as cardboard.
The following excerpt is from a
US Forest Service Study named
Effect of Fire-Retardant Treatments on Performance Properties
of Wood. The bold emphasis is mine...
With convective heating of wood under laboratory conditions,
spontaneous ignition is reported as low as 270Ã"šÃ‚°C and as high as
470Ã"šÃ‚°C. Spontaneous ignition of wood charcoal, which has
excellent absorption of oxygen and radiant heat, occurs between
150Ã"šÃ‚°C and 250Ã"šÃ‚°C...
...Many field reports collected by Underwriters' Laboratories, Inc.
show ignition occurring at or near 212Ã"šÃ‚°F (100Ã"šÃ‚°C) on wood next to
steam pipes or other hot materials. Laboratory experiments have
not been able to confirm these low ignition temperatures. To
provide a margin of safety, Underwriters' Laboratories, Inc.
suggests that wood not be exposed for long periods of time at
temperatures greater than 90Ã"šÃ‚°F (32Ã"šÃ‚°C) above room temperature
or 170Ã"šÃ‚°F (77Ã"šÃ‚°C). The National Fire Protection Association
handbook gives 200Ã"šÃ‚°C as the ignition temperature of wood most
commonly quoted, but gives 66Ã"šÃ‚°C (150Ã"šÃ‚°F) is the highest
temperature to which wood can be continually exposed
without risk of ignition. McGuire of the National Research
Council of Canada suggests that 100Ã"šÃ‚°C would be a satisfactory
choice of an upper limiting temperature for wood exposure.
150Ã"šÃ‚°F to 200Ã"šÃ‚°F is the highest temperature wood can be
safely exposed for long periods. Unfortunately I can't find hard
information defining the ambient temps created by MH bulbs. But
I'm pretty sure they get MUCH hotter than 150Ã"šÃ‚°F. Anecdotal
evidence here at ReefCentral shows that MH bulbs can weaken
1/2" arcylic from several inches away. Acrylic softens around 180Ã"šÃ‚°F.
Serious food for thought.
Please build aluminum light fixtures as soon as possible. Pop-rivet
tools, tin-snips, and light-gauge aluminum sheets are not very
expensive. It's not difficult to cut and bend a nice aluminum box
that won't burst into flames and burn down your house.